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In-situ observation of friction-induced deformation in cutting process

Research Project

Project/Area Number 18K13671
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionOsaka University

Principal Investigator

Sugihara Tatsuya  大阪大学, 工学研究科, 講師 (90637539)

Project Period (FY) 2018-04-01 – 2020-03-31
Project Status Completed (Fiscal Year 2019)
Budget Amount *help
¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Fiscal Year 2019: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2018: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Keywords切削加工 / トライボロジー / 摩擦 / PIV / 塑性変形 / 可視化
Outline of Final Research Achievements

We study plastic flow in the vicinity of a toolchip interface in cutting process with indentation experiments using high speed in situ imaging and particle image velocimetry (PIV) analysis. Displacement and strain fields in the indentation zone are obtained at high-resolution for different indenter angles and two lubrication conditions. These fields can be used to demarcate essential features of the material flow phenomena. The deformed layers close to the indenter wall fit a classical boundary layer profile in the framework of a Bingham-solid. Equivalent Bingham viscosities and boundary layer scaling relations are obtained. The viscosity values appear to reflect the nature of the friction interaction at the indenter-material interface and can potentially be used as a discriminating parameter for evaluating contributions to deformation and dissipation arising from interface friction.

Academic Significance and Societal Importance of the Research Achievements

本研究は,極めて過酷な環境下における摩擦について,摩擦摺動にともなう材料の塑性変形を可視化を試みるという挑戦的な課題であり,さらにその塑性変形挙動から摩擦現象そのものの深い理解を目指すという点において,学術的意義は極めて大きい.また,本研究で得られた知見は,例えば生産加工分野などの発展に貢献するものであり,極めて多大な社会的波及効果を有している.

Report

(3 results)
  • 2019 Annual Research Report   Final Research Report ( PDF )
  • 2018 Research-status Report
  • Research Products

    (10 results)

All 2019 Other

All Int'l Joint Research (3 results) Journal Article (4 results) (of which Int'l Joint Research: 4 results,  Peer Reviewed: 4 results) Presentation (3 results) (of which Int'l Joint Research: 2 results)

  • [Int'l Joint Research] Purdue University(米国)

    • Related Report
      2019 Annual Research Report
  • [Int'l Joint Research] Indian Institute of Science(インド)

    • Related Report
      2019 Annual Research Report
  • [Int'l Joint Research] Purdue University(米国)

    • Related Report
      2018 Research-status Report
  • [Journal Article] Direct <i>In Situ</i> Observation of Deformation Modes in Wedge Indentation of Metals2019

    • Author(s)
      Anirudh Udupa, Narayan Sundaram, Tatsuya Sugihara, Srinivasan Chandrasekar
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 60 Issue: 8 Pages: 1442-1449

    • DOI

      10.2320/matertrans.MD201906

    • NAID

      130007683568

    • ISSN
      1345-9678, 1347-5320
    • Year and Date
      2019-08-01
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] A Plastic Boundary Layer in Wedge Indentation of Aluminum2019

    • Author(s)
      Tatsuya Sugihara, Anirudh Udupa, Koushik Viswanathan
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 60 Issue: 8 Pages: 1436-1441

    • DOI

      10.2320/matertrans.MD201907

    • NAID

      130007683594

    • ISSN
      1345-9678, 1347-5320
    • Year and Date
      2019-07-01
    • Related Report
      2019 Annual Research Report 2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Altering the Stability of Surface Plastic Flow via Mechanochemical Effects2019

    • Author(s)
      Anirudh Udupa, Tatsuya Sugihara, Koushik Viswanathan, Srinivasan Chandrasekar
    • Journal Title

      PHYSICAL REVIEW APPLIED

      Volume: 11 Issue: 1 Pages: 014021-014021

    • DOI

      10.1103/physrevapplied.11.014021

    • Related Report
      2019 Annual Research Report 2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Some Observations on How Mechanochemical Effect Determines Deformation Mode and Chip Morphology in Cutting of Metals2019

    • Author(s)
      Tatsuya Sugihara, Mojib Saei, Koushik Viswanathan, Anirudh Udupa
    • Journal Title

      International Manufacturing Science and Engineering Conference

      Volume: 2

    • DOI

      10.1115/msec2019-2909

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Presentation] Some Observations on How Mechanochemical Effect Determines Deformation Mode and Chip Morphology in Cutting of Metals2019

    • Author(s)
      Tatsuya Sugihara, Mojib Saei, Koushik Viswanathan, Anirudh Udupa
    • Organizer
      MSEC 2019
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] アルコールとの腐食反応を利用したアルミニウム合金の切削加工2019

    • Author(s)
      野村 琢真, 杉原 達哉, 榎本 俊之
    • Organizer
      2019年度精密工学会秋季大会
    • Related Report
      2019 Annual Research Report
  • [Presentation] Boundary layer structures in indentation studies of aluminium2019

    • Author(s)
      Sugihara Tatsuya、Udupa Anirudh、Viswanathan Koushik
    • Organizer
      The 6th International Indentation Workshop (IIW6)
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research

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Published: 2018-04-23   Modified: 2021-02-19  

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