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Prevention of Hot Cracking by Thermal Strain Control using Laser Beam

Research Project

Project/Area Number 18K13938
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 24020:Marine engineering-related
Research InstitutionOsaka University

Principal Investigator

Yamashita Shotaro  大阪大学, 工学研究科, 助教 (40805107)

Project Period (FY) 2018-04-01 – 2022-03-31
Project Status Completed (Fiscal Year 2021)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2021: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2020: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2019: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2018: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Keywords高温割れ / 凝固割れ / 割れ対策 / レーザ / 熱ひずみ制御 / 予測 / 数値解析 / レーザ後熱 / バレストレイン試験 / 拘束緩和式U型高温割れ試験 / モデル化 / 高温延性曲線 / 凝固割れ予測 / 後熱処理 / ひずみ履歴制御 / 凝固割れ発生予測 / 凝固割れ抑制 / 温度履歴制御 / 溶接高温割れ / ひずみ制御 / レーザ照射 / ハイブリッド溶接 / ステンレス鋼
Outline of Final Research Achievements

This study focused on the prevention of solidification cracking in welding. The solidification cracking is closely related to the thermal strain generated around the molten pool during welding. Therefore, we have proposed a method of preventing the solidification cracking by actively controlling the thermal strain using a welding system with a laser beam. The validity of this concept was demonstrated through the development of a numerical model to predict the solidification cracking occurrence, an optimization of laser irradiation conditions suitable for preventing the solidification cracking based on the numerical model, and an experimental verification of the optimized conditions. The results also showed that the use of a laser as an auxiliary heat source in welding can prevent solidification cracking, and that the auxiliary use of a laser and its additional value can be clarified for the laser, which is expected to be used as the main heat source in welding.

Academic Significance and Societal Importance of the Research Achievements

凝固割れの対策として,レーザ補助照射による熱ひずみ制御が有効であることが示唆されたことは,材料学的対策や抜本的な施工プロセス(主熱源側など)の改善などで対策されてきた凝固割れ問題に対して,非常に有意義な課題解決策を提示したことになる.また,レーザ熱源の新たな活用方法が提案され,社会的意義は非常に大きい.凝固割れ発生の予測モデル化,そのコンセプトの妥当性を理論・実験の両面から示唆できたことは,学術的意義が大きい.生産技術の最適化に向けた数値シミュレーション活用の可能性を大きく示唆するものであり,学術に基づいて産業(ものづくり)の最適化につながる有意義な研究成果であると捉えることができる.

Report

(5 results)
  • 2021 Annual Research Report   Final Research Report ( PDF )
  • 2020 Research-status Report
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (4 results)

All 2022 2021

All Journal Article (4 results) (of which Peer Reviewed: 4 results,  Open Access: 1 results)

  • [Journal Article] Interpretation of evaluation indices based on solidification cracking behavior by in situ observation in Trans-Varestraint test2022

    • Author(s)
      Yamashita Shotaro、Saida Kazuyoshi
    • Journal Title

      Welding in the World

      Volume: 66 Issue: 2 Pages: 341-349

    • DOI

      10.1007/s40194-021-01223-y

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Quantitative evaluation of augmented strain at the weld metal during the Trans-Varestraint test2021

    • Author(s)
      Yamashita Shotaro、Okano Shigetaka、Mochizuki Masahito、Saida Kazuyoshi
    • Journal Title

      Welding in the World

      Volume: 65 Issue: 10 Pages: 2013-2021

    • DOI

      10.1007/s40194-021-01152-w

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Effect of heat dissipation on solidification cracking behaviour of austenitic stainless steel during gas tungsten arc welding2021

    • Author(s)
      Lee Jae-Hyeong、Yamashita Shotaro、Ogura Tomo、Saida Kazuyoshi
    • Journal Title

      Science and Technology of Welding and Joining

      Volume: 26 Issue: 6 Pages: 455-460

    • DOI

      10.1080/13621718.2021.1935152

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effects of cooling rate on solidification cracking behaviour in 310S stainless steel2021

    • Author(s)
      Jae-Hyeong Lee, Shotaro Yamashita, Tomo Ogura, Kazuyoshi Saida
    • Journal Title

      Journal of Advanced Joining Processes

      Volume: 3 Pages: 100044-100044

    • DOI

      10.1016/j.jajp.2021.100044

    • Related Report
      2020 Research-status Report
    • Peer Reviewed

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Published: 2018-04-23   Modified: 2023-01-30  

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