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Emulsion-Based Continuous Flow Synthesis of Zeolites

Research Project

Project/Area Number 18K14049
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 27020:Chemical reaction and process system engineering-related
Research InstitutionThe University of Tokyo

Principal Investigator

Liu Zhendong  東京大学, 大学院工学系研究科(工学部), 助教 (70816983)

Project Period (FY) 2018-04-01 – 2021-03-31
Project Status Completed (Fiscal Year 2020)
Budget Amount *help
¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Fiscal Year 2020: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2019: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Fiscal Year 2018: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
Keywordszeolites / continuous flow / heterogeneous catalysts / emission control / methane utilization / emulsion / zeolite / NH3-SCR / methane activation / N2O adsorbent / zeolite synthesis / catalysis / crystallization / porous materials
Outline of Final Research Achievements

Innovating synthesis techniques for zeolites is of high importance considering their industrial values in chemical and petrochemical processes. This project focused on developing an emulsion-based, continuous flow synthesis of zeolites. This synthesis strategy solved the precipitation issue caused by sharp viscosity increase and thus facilitated the continuous flow synthesis of zeolites. This research designed and fabricated a continuous-flow system to fulfill this objective and led to the emulsion-based, continuous flow synthesis of several zeolites including ERI, CHA and beta. This research studied the performances of the ERI zeolite in the NH3-SCR of NOx and the partial oxidation of methane to methanol. With an optimal Cu/Al ratio of 0.2, the ERI zeolite proved to be a high-performing NH3-SCR catalyst that matched the benchmark catalyst Cu-CHA. In addition, the ERI zeolite led to a methanol yield of 147 μmol/g-zeolite, proving it potential in this challenging reaction.

Academic Significance and Societal Importance of the Research Achievements

Zeolites play a critical role in achieving the sustainable development goals. This research created an advanced synthesis route that is expected to greatly reduce the production costs of zeolites. This research also developed new applications of zeolites for emission control and methane utilization.

Report

(4 results)
  • 2020 Annual Research Report   Final Research Report ( PDF )
  • 2019 Research-status Report
  • 2018 Research-status Report
  • Research Products

    (22 results)

All 2021 2020 2019 2018

All Journal Article (13 results) (of which Int'l Joint Research: 10 results,  Peer Reviewed: 13 results,  Open Access: 1 results) Presentation (9 results) (of which Int'l Joint Research: 5 results,  Invited: 2 results)

  • [Journal Article] Ultrafast and continuous-flow synthesis of AFX zeolite via interzeolite conversion of FAU zeolite2021

    • Author(s)
      Yoshioka Tatsushi、Liu Zhendong、Iyoki Kenta、Chokkalingam Anand、Yonezawa Yasuo、Hotta Yuusuke、Ohnishi Ryohji、Matsuo Takeshi、Yanaba Yutaka、Ohara Koji、Takewaki Takahiko、Sano Tsuneji、Okubo Tatsuya、Wakihara Toru
    • Journal Title

      Reaction Chemistry & Engineering

      Volume: 6 Issue: 1 Pages: 74-81

    • DOI

      10.1039/d0re00219d

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Synthetic and natural MOR zeolites as high-capacity adsorbents for the removal of nitrous oxide2021

    • Author(s)
      Yamashita Keita、Liu Zhendong、Iyoki Kenta、Chen Ching-Tien、Miyagi Shoko、Yanaba Yutaka、Yamauchi Yusuke、Okubo Tatsuya、Wakihara Toru
    • Journal Title

      Chemical Communications

      Volume: 57 Issue: 11 Pages: 1312-1315

    • DOI

      10.1039/d0cc07511f

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Ultrafast surfactant-templating of *BEA zeolite: An efficient catalyst for the cracking of polyethylene pyrolysis vapours2021

    • Author(s)
      Khalil Umer、Liu Zhendong、Peng Ce、Hikichi Naomichi、Wakihara Toru、Garc?a-Mart?nez Javier、Okubo Tatsuya、Bhattacharya Sankar
    • Journal Title

      Chemical Engineering Journal

      Volume: 412 Pages: 128566-128566

    • DOI

      10.1016/j.cej.2021.128566

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Ultrafast Encapsulation of Metal Nanoclusters into MFI Zeolite in the Course of Its Crystallization: Catalytic Application for Propane Dehydrogenation2020

    • Author(s)
      J. Zhu R. Osuga R. Ishikawa N. Shibata Y. Ikuhara J.N. Kondo M. Ogura J. Yu T. Wakihara Z. Liu T. Okubo
    • Journal Title

      Angewandte Chemie International Edition

      Volume: 59 Issue: 44 Pages: 19669-19674

    • DOI

      10.1002/anie.202007044

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Understanding the high hydrothermal stability and NH3-SCR activity of the fast-synthesized ERI zeolite2020

    • Author(s)
      Jie Zhu, Zhendong Liu, Le Xu, Takeshi Ohnishi, Yutaka Yanaba, Masaru Ogura, Toru Wakihara, Tatsuya Okubo
    • Journal Title

      Journal of Catalysis

      Volume: 391 Pages: 346-356

    • DOI

      10.1016/j.jcat.2020.08.033

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Testing the Limits of Zeolite Structural Flexibility: Ultrafast Introduction of Mesoporosity in Zeolite2020

    • Author(s)
      Ce Peng, Zhendong Liu, Yasuo Yonezawa, Noemi Linares, Yutaka Yanaba, Carlos Alexander Trujillo, Tatsuya Okubo, Taiji Matsumoto, Javier Garcia-Martinez, Toru Wakihara
    • Journal Title

      Journal of Materials Chemistry A

      Volume: 8 Issue: 2 Pages: 735-742

    • DOI

      10.1039/c9ta10570k

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Unique Crystallization Behavior in the Zeolite Synthesis under External High Pressure2020

    • Author(s)
      Che Tan,# Zhendong Liu,# Yasuo Yonezawa, Sohei Sukenaga, Mariko Ando, Hiroyuki Shibata, Yukichi Sasaki, Tatsuya Okubo, Toru Wakihara.
    • Journal Title

      Chemical Communications

      Volume: 56 Issue: 18 Pages: 2811-2814

    • DOI

      10.1039/c9cc09966b

    • Related Report
      2019 Research-status Report
    • Peer Reviewed
  • [Journal Article] Cu-Erionite Zeolite Achieves High Yield in Direct Oxidation of Methane to Methanol by Isothermal Chemical Looping2020

    • Author(s)
      Jie Zhu, Vitaly Sushkevich, Amy Knorpp, Mark Newton, Stefanie C. M. Mizuno, Toru Wakihara, Tatsuya Okubo, Zhendong Liu,* Jeroen A. van Bokhoven*
    • Journal Title

      Chemistry of Materials

      Volume: 32 Issue: 4 Pages: 1448-1453

    • DOI

      10.1021/acs.chemmater.9b04223

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Continuous Flow Synthesis of Ordered Porous Materials: From Zeolites to Metal-Organic Frameworks and Mesoporous Silica2019

    • Author(s)
      Zhendong Liu,* Jie Zhu, Ce Peng, Toru Wakihara, Tatsuya Okubo
    • Journal Title

      Reaction Chemistry & Engineering

      Volume: 4 Issue: 10 Pages: 1699-1720

    • DOI

      10.1039/c9re00142e

    • Related Report
      2019 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Identifying the Factors Governing the Early-Stage Degradation of Cu-Chabazite Zeolite for NH3-SCR2019

    • Author(s)
      Toyohiro Usui#, Zhendong Liu#, (# equal contribution), Hirokazu Igarashi, Yukichi Sasaki, Yuji Shiramata, Hiroki Yamada, Koji Ohara, Tetsuro Kusamoto, Toru Wakihara
    • Journal Title

      ACS Omega

      Volume: 4 Issue: 2 Pages: 3653-3659

    • DOI

      10.1021/acsomega.8b03409

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Ultrafast synthesis of zeolites: breakthrough, progress and perspective2019

    • Author(s)
      Zhendong Liu, Jie Zhu, Toru Wakihara, Tatsuya Okubo
    • Journal Title

      Inorganic Chemistry Frontiers

      Volume: 6 Issue: 1 Pages: 14-31

    • DOI

      10.1039/c8qi00939b

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Addressing the viscosity challenge: ultrafast, stable-flow synthesis of zeolites with an emulsion method2018

    • Author(s)
      Jie Zhu, Zhendong Liu, Yasuo Yonezawa, Kazuto Honda, Satoshi Okada, Shigeru Deguchi, Tatsuya Okubo, Toru Wakihara
    • Journal Title

      Reaction Chemistry & Engineering

      Volume: 3 Issue: 6 Pages: 844-848

    • DOI

      10.1039/c8re00139a

    • Related Report
      2018 Research-status Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Improve the Hydrothermal Stability of Cu-SSZ-13 Zeolite Catalyst by Loading a Small Amount of Ce2018

    • Author(s)
      Toyohiro Usui#, Zhendong Liu# (#equal contribution), Sayoko Ibe, Jie Zhu, Chokkalingam Anand, Hirokazu Igarashi, Naoki Onaya, Yukichi Sasaki, Yuji Shiramata, Tetsuro Kusamoto, Toru Wakihara
    • Journal Title

      ACS Catalysis

      Volume: 8 Issue: 10 Pages: 9165-9173

    • DOI

      10.1021/acscatal.8b01949

    • Related Report
      2018 Research-status Report
    • Peer Reviewed
  • [Presentation] Ultrafast Methods for the Fabrication and Functionalization of Zeolitic Materials2021

    • Author(s)
      Zhendong Liu
    • Organizer
      2020 Dalian University of Technology Overseas Partner Universities Series Online Exchange Conference
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] High Pressure Synthesis and Processing of Zeolites2020

    • Author(s)
      Zhendong Liu
    • Organizer
      International Symposium on Porous Materials 2020
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] High-Pressure Synthesis and Processing of Zeolites2020

    • Author(s)
      Zhendong Liu
    • Organizer
      第36回ゼオライト研究発表会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Continuous Flow Synthesis of Zeolites: Recent Progresses and Future Perspectives2019

    • Author(s)
      Zhendong Liu, Jie Zhu, Toru Wakihara and Tatsuya Okubo
    • Organizer
      The 19th International Zeolite Conference
    • Related Report
      2019 Research-status Report
  • [Presentation] Continuous Flow Synthesis of Zeolites as Tailor-Made Catalysts2019

    • Author(s)
      Zhendong Liu, Jie Zhu, Toru Wakihara and Tatsuya Okubo
    • Organizer
      The 6th Asia-Pacific Chemical and Biological Microfluidic Conference
    • Related Report
      2019 Research-status Report
  • [Presentation] Development of Nanoporous Adsorbents for N2O Capture and Utilization2019

    • Author(s)
      Zhendong Liu, Keita Yamashita, Shoko Miyagi, Kenta Iyoki, Tatsuya Okubo, Yusuke Yamauchi and Toru Wakihara
    • Organizer
      2019 International Conference on Nanospace Materials
    • Related Report
      2019 Research-status Report
  • [Presentation] Ultrafast and Continuous Flow Synthesis of Zeolites with An Emulsion Method2019

    • Author(s)
      Zhendong Liu
    • Organizer
      The 4th Euro Asia Zeolite Conference
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Speeding up the Synthesis of Zeolites: From Several Days to Several Seconds2018

    • Author(s)
      Zhendong Liu
    • Organizer
      The 2018 AIChE Annual Meeting
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research
  • [Presentation] Recent Developments in Ultrafast and Continuous Flow Synthesis of Zeolites2018

    • Author(s)
      Zhendong Liu
    • Organizer
      International Symposium on Zeolites and Microporous Crystals 2018
    • Related Report
      2018 Research-status Report
    • Int'l Joint Research

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Published: 2018-04-23   Modified: 2022-01-27  

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