Development of parabolic vibration cutting device to realize significant reduction of cutting force

• Project/Area Number: 19360064
• Research Category: Grant-in-Aid for Scientific Research (B)
• Allocation Type: Single-year Grants
• Section: 一般
• Research Field: Production engineering/Processing studies
• Research Institution: Nagoya University
• Principal Investigator: SHAMOTO Eiji Nagoya University, 大学院・工学研究科, 教授 (20216146)
• Co-Investigator(Kenkyū-buntansha): HINO Rei 名古屋大学, 大学院・工学研究科, 准教授 (80273762) ; SUZUKI Norikazu 名古屋大学, 大学院・工学研究科, 助教 (00359754)
• Project Period (FY): 2007 – 2008
• Project Status: Completed (Fiscal Year 2008)
• Budget Amount: ¥19,890,000 (Direct Cost: ¥15,300,000、Indirect Cost: ¥4,590,000); Fiscal Year 2008: ¥9,360,000 (Direct Cost: ¥7,200,000、Indirect Cost: ¥2,160,000); Fiscal Year 2007: ¥10,530,000 (Direct Cost: ¥8,100,000、Indirect Cost: ¥2,430,000)
• Keywords: 切削加工 / 超音波振動 / 放物線軌跡 / 切削力 / せん断面モデル

Research Abstract

本研究では、工具に放物線状の超音波振動を付加して切削する(放物線振動切削加工法と呼ぶ)ための装置を開発することを目的とし、約20kHzのねじり振動と約40kHzの縦振動を合成することによって超音波放物線振動を発生する装置等を設計・試作した.そして開発した放物線振動切削装置を加工機に組み込んで超音波領域での放物線振動切削加工を実施し、従来法に比べて切削力の低減効果を有することを確認した.

Research Products

• [Journal Article] 強制・自励型びびり振動を回避するエンドミル加工条件の統合的検討 (2009)
  • Author(s): 鈴木教和, 井加田勲, 樋野励, 社本英二
  • Journal Title: 精密工学会誌 (未定掲載決定)
  • NAID: 130000421709
  • Peer Reviewed
• [Journal Article] Analytical prediction of chatter stability in ball end milling with tool inclination (2009)
  • Author(s): Eiji Shamoto, Koichi Akazawa
  • Journal Title: CIRP Annals-Manufacturing Technology Vol. 58(In press)
  • Peer Reviewed
• [Journal Article] アブレシブ摩耗・拡散摩耗を考慮した工具摩耗予測に関する研究 (2009)
  • Author(s): 赤澤浩一, 尾崎勝彦, 社本英二
  • Journal Title: 精密工学会誌 75-3 Pages: 396-401
  • Peer Reviewed
• [Journal Article] Analysis of 3D Elliptical Vibration Cutting with Thin Shear Plane Model (2008)
  • Author(s): Eiji Shamoto, Norikazu Suzuki, Rei Hino
  • Journal Title: CIRP Annals - Manufacturing Technology 57/1 Pages: 57-60
• [Journal Article] リエントラントフローショップスケジューリング問題に関する研究(第2報)発見的なスケジュール手法の提案 (2008)
  • Author(s): 樋野励, 上川大輔, 森川正憲, 鈴木教和, 社本英二
  • Journal Title: 精密工学会誌 74-11 Pages: 1225-1230
  • Peer Reviewed
• [Journal Article] リエントラントフローショップスケジューリング問題に関する研究(第1報)数理計画法による最適化 (2008)
  • Author(s): 樋野励, 上川大輔, 森川正憲, 鈴木教和, 社本英二
  • Journal Title: 精密工学会誌 74-10 Pages: 1119-1124
  • NAID: 110006951294
  • Peer Reviewed
• [Journal Article] Analysis of 3D Elliptical Vibration Cutting with Thin Shear Plane Model (2008)
  • Author(s): Eiji Shamoto, Norikazu Suzuki, Rei Hino
  • Journal Title: CIRP Annals-Manufacturing Technology 57 Pages: 57-60
  • Peer Reviewed
• [Journal Article] Analysis of 3D Elliptical Vibration Cutting with Thin Shear Plane Model (2008)
  • Author(s): Eiji Shamoto, Norikazu Suzuki, Rei Hino
  • Journal Title: Annals of the CIRP Vol.57/1(掲載決定)
  • Peer Reviewed
• [Journal Article] Elliptical Vibration Cutting of Tungsten Alloy Molds for Optical Glass Parts (2007)
  • Author(s): Norikazu Suzuki, Makoto Haritani, Ji-bin Yang, Rei Hino, Eiji Shamoto
  • Journal Title: Annals of the CIRP Vol.56/1 Pages: 127-130
• [Journal Article] Simulation of Elliptical Vibration Cutting Process with Thin Shear Plane Model (2007)
  • Author(s): Eiji Shamoto, Norikazu Suzuki, Rei Hino
  • Journal Title: Proceedings of ASPE Spring Topical Meeting on Vibration Assisted Machining Technology Pages: 64-69
  • Peer Reviewed
• [Journal Article] Development of 3 DOF Ultrasonic Elliptical Vibration System for Elliptical Vibration Cutting (2007)
  • Author(s): Norikazu Suzuki, Rei Hino and Eiji Shamoto
  • Journal Title: Annals of the CIRP Pages: 15-2
  • Peer Reviewed
• [Presentation] 200kHzの高周波楕円振動工具の開発 (2009)
  • Author(s): 鈴木教和, 丸小慶介, 社本英二
  • Organizer: 日本機械学会 東海支部第58期総会講演会
  • Place of Presentation: 岐阜大学
  • Year and Date: 2009-03-18
• [Presentation] 200kHzの高周波楕円振動工具の開発 (2009)
  • Author(s): 鈴木教和, 丸小慶介, 社本英二
  • Organizer: 日本機械学会東海支部第58期総会講演会
  • Place of Presentation: 岐阜大学
  • Year and Date: 2009-03-18
• [Presentation] 板材に対する高精度高能率加工を実現する両面同時フライス加工技術の開発-左右主軸回転数差による再生型びびり振動の抑制- (2009)
  • Author(s): 社本英二, 西村浩平, 倉田祐輔, 鈴木教和, 森達也
  • Organizer: 2009年度精密工学会春季大会学術講演会
  • Place of Presentation: 中央大学
• [Presentation] Development of Elliptical Vibration Cutting Technology and Its Application to Ultraprecision / Micro Machining of Hard / Brittle Materials (2008)
  • Author(s): Eiji Shamoto and Norikazu Suzuki
  • Organizer: 6th CHINA-JAPAN international Conference on Ultra-Precision Machining
  • Place of Presentation: Hunan University, Changsha, China
  • Year and Date: 2008-11-24
• [Presentation] 楕円振動切削によるタングステン合金の超精密微細加工(第3報)-工具寿命の延長に関する検討 (2008)
  • Author(s): 鈴木, 江端, 社本
  • Organizer: 2008年度精密工学会春季大会学術講演会
  • Place of Presentation: 明治大学
  • Year and Date: 2008-03-17
• [Presentation] 楕円振動切削によるタングステン合金の超精密微細加工(第3報)-工具寿命の延長に関する検討- (2008)
  • Author(s): 鈴木, 江端, 社本
  • Organizer: 2008年度精密工学会春季大会学術講演会
  • Place of Presentation: 明治大学
  • Year and Date: 2008-03-17
• [Presentation] Elliptical Vibration Cutting of Hard Mold Materials (2008)
  • Author(s): Eiji Shamoto and Norikazu Suzuki
  • Organizer: OSA's 92nd Annual Meeting and Exhibit
  • Place of Presentation: Rochester NY, USA
• [Presentation] Mohammad Javad Nategh : FE Analysis of One Directional and Elliptical Ultrasonic Vibration-Assisted Cutting of IN738 (2008)
  • Author(s): Saiid Amini, Eiji Shamoto, Norikazu Suzuki
  • Organizer: International Conference on Advances in Materials and Processing Technologies 2008 (AMPT2008)
  • Place of Presentation: Manama, Kingdom of Bahrain
• [Presentation] Development of Elliptical Vibration Cutting Technology and Its Application to Ultraprecision/ Micro Machining of Hard /Brittle Materials (2008)
  • Author(s): Eiji Shamoto, Norikazu Suzuki
  • Organizer: 6th CHINA-JAPAN international Conference on Ultra-Precision Machining
  • Place of Presentation: Hunan University, Changsha, China
• [Presentation] FE Analysis of One Directional and Elliptical Ultrasonic Vibration-Assisted Cutting of IN738 (2008)
  • Author(s): Saiid Amini, Eiji Shamoto, Norikazu Suzuki, Mohammad Javad Nategh
  • Organizer: International Conference on Advances in Materials and Processing Technologies 2008 (AMPT2008)
  • Place of Presentation: Manama, Kingdom of Bahrain
• [Presentation] A New Method to Control Work-in-Process Inventory for High Manufacturing Productivity (2008)
  • Author(s): Rei Hino, Norikazu Suzuki, Eiji Shamoto
  • Organizer: The 41st CIRP Conference on Manufacturing Systems
  • Place of Presentation: 東京大学
• [Presentation] Identification of transfer function of mechanical structure by inverse analysis of regenerative chatter vibration in end milling (2008)
  • Author(s): Norikazu SUZUKI, Yusuke KURATA, Rei HINO, Eiji SHAMOTO
  • Organizer: the 3rd international CIRP high performance cutting conference
  • Place of Presentation: Dublin, Ireland
• [Presentation] 放物線振動切削加工法の提案 (2007)
  • Author(s): 社本, 鈴木, 菊地, 土屋, 浜田
  • Organizer: 2007年度精密工学会秋季大会学術講演会
  • Place of Presentation: 北海道旭川市
  • Year and Date: 2007-09-12