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Fabrication of Lotus Metals Consisting of Two Different Metals Using Continuous Casting Technique with Multiple Molds

Research Project

Project/Area Number 19760521
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeSingle-year Grants
Research Field Metal making engineering
Research InstitutionOsaka University

Principal Investigator

SUZUKI Shinsuke  Osaka University, 産業科学研究所, 准教授 (10437345)

Project Period (FY) 2007 – 2009
Project Status Completed (Fiscal Year 2009)
Budget Amount *help
¥2,950,000 (Direct Cost: ¥2,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2009: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2008: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2007: ¥1,000,000 (Direct Cost: ¥1,000,000)
Keywords鋳造 / 金属生産工学 / 構造・機能材料 / 材料加工・処理 / 金属物性 / 環境材料 / ポーラス金属 / 連続鋳造法 / 水素ガス / アルミニウム合金 / 溶融接合 / 凝固 / デンドライト / 共晶合金
Research Abstract

Lotus-type porous metals with pores elongated in one direction are expected to be applied to light-weight structural materials of transport machineries. In this study, lotus aluminum alloys were fabricated using Al-Si, Al-Cu, Al-Si-Mg and so on by unidirectional solidification, and the morphologies of pores were investigated. The pores generated and grew in the eutectic region among several dendrite arms. The shape of pores reflected the morphologies of the surrounding dendrite arms. The size of pores was in the same order as the dendrite arm spacing. Furthermore, lotus-type porous magnesium ingots were fabricated in pressurized hydrogen atmosphere through a mold casting technique. The mold consisted of two cooling blocks placed at the bottom and one lateral side. It was found that the pores started to grow upwards and horizontally and the both directional pores merged and then shifted to the direction. Such anisotropic growth directions of pores were in good agreement with the directions of the temperature gradient predicted by two-dimensional finite differential analysis. The mechanisms were investigated for the interruption of pore growth, the collision of two pores grew from two solid-liquid interfaces, the formation of curved pores, and the pore coarsening at the bonding plane of two solid-liquid interfaces.

Report

(4 results)
  • 2009 Annual Research Report   Final Research Report ( PDF )
  • 2008 Annual Research Report
  • 2007 Annual Research Report
  • Research Products

    (57 results)

All 2010 2009 2008 2007 Other

All Journal Article (13 results) (of which Peer Reviewed: 12 results) Presentation (44 results)

  • [Journal Article] Effect of Conditions of Unidirectional Solidification on Microstructure and Pore Morphology of Al-Mg-Si Alloys2010

    • Author(s)
      T.B. Kim, S. Suzuki, H. Nakajima
    • Journal Title

      Materials Transactions Vol.51,No.3

      Pages: 496-502

    • NAID

      10026266089

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Conditions of Unidirectional Solidification on Microstructure and Pore Morphology of Al-Mg-Si Alloys2010

    • Author(s)
      T.B.Kim, S.Suzuki, H.Nakajima
    • Journal Title

      Materials Transactions 51

      Pages: 496-502

    • NAID

      10026266089

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 一方向凝固したAl-Mg-Si合金の気孔形態に及ぼすミクロ組織の影響2010

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Journal Title

      軽金属 59

      Pages: 678-684

    • NAID

      10026210045

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 一方向凝固したAl-Mg-Si合金の気孔形態に及ぼすミクロ組織の影響2009

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Journal Title

      軽金属 Vol.59,No.12

      Pages: 678-684

    • NAID

      10026210045

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of Al-Cu Alloy with Elongated Pores by Continuous Casting Technique2009

    • Author(s)
      S. Suzuki, T. -B. Kim, H. Nakajima
    • Journal Title

      Journal of Physics: Conference Series Vol.165,No.012068

      Pages: 1-4

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of a Lotus-type Porous Al-Si Alloy by Continuous Casting with a Thermal Decomposition Method2009

    • Author(s)
      T. -B. Kim, S. Suzuki, H. Nakajima
    • Journal Title

      Journal of Physics: Conference Series Vol.165,No.012067

      Pages: 1-4

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of Lotus-Type Porous Al-Si Alloys Using the Continuous Casting Technique2009

    • Author(s)
      J.S. Park, S.K. Hyun, S. Suzuki, H. Nakajima
    • Journal Title

      Metallurgical and Materials Transactions A Vol.40,No.2

      Pages: 406-414

    • Related Report
      2009 Final Research Report
  • [Journal Article] Fabrication of Lotus-type Porous Al-Si Alloys Using the Continuous Casting Technique2009

    • Author(s)
      J. S. Park, S. K. Hyun, S. Suzuki, H. Nakaiima
    • Journal Title

      Metallurgical and Materials Transactions A 40

      Pages: 406-414

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of Al-Cu Alloy with Elongated Pores by Continuous Casting Technique2009

    • Author(s)
      S. Suzuki, T. -B. Kim, H. Nakaiima
    • Journal Title

      Journal of Physics : Conference Series (In press)

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of a Lotus-type Porous Al-Si Alloy by Continuous Casting with a Thermal Decomposition Method2009

    • Author(s)
      T. -B. Kim, S. Suzuki, H. Nakaiima
    • Journal Title

      Journal of Physics : Conference Series

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of Lotus-type Porous Al-Ti Alloys using the Continuous Casting Technique

    • Author(s)
      T.B. Kim, S. Suzuki, H. Nakajima
    • Journal Title

      Materials Science Forum (掲載決定)

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] Anisotropic Growth of Pores in Lotus-type Porous Magnesium

    • Author(s)
      K. Sugihara, S. Suzuki, H. Nakajima
    • Journal Title

      Materials Science Forum (掲載決定)

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] Fabrication of Al-Cu alloys with directional pores by continuous casting technique

    • Author(s)
      S. Suzuki, T.B. Kim, H. Nakajima
    • Journal Title

      Proceedings of the 6th International Conference on Porous Metals and Metallic Foams (掲載決定)

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Presentation] 二方向性凝固によるロータス型ポーラスマグネシウムの気孔方向制御2010

    • Author(s)
      杉原孝平, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会2010年春期大会
    • Place of Presentation
      筑波大学
    • Year and Date
      2010-03-30
    • Related Report
      2009 Final Research Report
  • [Presentation] 二方向性凝固によるロータス型ポーラスマグネシウムの気孔方向制御2010

    • Author(s)
      杉原孝平、鈴木進補、中嶋英雄
    • Organizer
      日本金属学会 2010年春期大会
    • Place of Presentation
      筑波大学(茨城県)
    • Year and Date
      2010-03-30
    • Related Report
      2009 Annual Research Report
  • [Presentation] Pore Growth Direction of Lotus-type Porous Copper Fabricated by Continuous Casting Technique2010

    • Author(s)
      S. Suzuki, J.S. Park, K. Sugihara, H. Nakajima
    • Organizer
      The 11th the International Symposium on Eco-materials Processing and Design (ISEPD2010)
    • Place of Presentation
      大阪府立大学
    • Year and Date
      2010-01-10
    • Related Report
      2009 Final Research Report
  • [Presentation] Anisotropic Growth of Pores in Lotus-type Porous Magnesium2010

    • Author(s)
      K. Sugihara, S. Suzuki, H. Nakajima
    • Organizer
      The 11th the International Symposium on Eco-materials Processing and Design (ISEPD2010)
    • Place of Presentation
      大阪府立大学
    • Year and Date
      2010-01-10
    • Related Report
      2009 Final Research Report
  • [Presentation] Fabrication of Lotus-type Porous Al-Ti Alloys using the Continuous Casting Technique2010

    • Author(s)
      T.B. Kim, S. Suzuki, H. Nakajima
    • Organizer
      The 11th the International Symposium on Eco-materials Processing and Design (ISEPD2010)
    • Place of Presentation
      大阪府立大学
    • Year and Date
      2010-01-10
    • Related Report
      2009 Final Research Report
  • [Presentation] Pore Growth Direction of Lotus-type Porous Copper Fabricated by Continuous Casting Technique2010

    • Author(s)
      S.Suzuki, J.S.Park, K.Sugihara, H.Nakajima
    • Organizer
      The 11th the International Symposium on Eco-materials Processing and Design (ISEPD2010)
    • Place of Presentation
      大阪府立大学(大阪府)
    • Year and Date
      2010-01-10
    • Related Report
      2009 Annual Research Report
  • [Presentation] Anisotropic Growth of Pores in Lotus-type Porous Magnesium2010

    • Author(s)
      K.Sugihara, S.Suzuki, H.Nakajima
    • Organizer
      The 11th the International Symposium on Eco-materials Processing and Design (ISEPD2010)
    • Place of Presentation
      大阪府立大学(大阪府)
    • Year and Date
      2010-01-10
    • Related Report
      2009 Annual Research Report
  • [Presentation] Fabrication of Lotus-type Porous Al-Ti Alloys using the Continuous Casting Technique2010

    • Author(s)
      T.B.Kim, S.Suzuki, H.Nakajima
    • Organizer
      The 11th the International Symposium on Eco-materials Processing and Design (ISEPD2010)
    • Place of Presentation
      大阪府立大学(大阪府)
    • Year and Date
      2010-01-10
    • Related Report
      2009 Annual Research Report
  • [Presentation] ロータス型ポーラスマグネシウム鋳塊の気孔成長方向の制御2009

    • Author(s)
      杉原孝平, 鈴木進補, 中嶋英雄
    • Organizer
      軽金属学会第117回秋期大会
    • Place of Presentation
      電気通信大学
    • Year and Date
      2009-11-14
    • Related Report
      2009 Final Research Report
  • [Presentation] ロータス型ポーラスマグネシウム鋳塊の気孔成長方向の制御2009

    • Author(s)
      杉原孝平, 鈴木進補, 中嶋英雄
    • Organizer
      軽金属学会 第117回秋期大会
    • Place of Presentation
      電気通信大学(東京都)
    • Year and Date
      2009-11-14
    • Related Report
      2009 Annual Research Report
  • [Presentation] ロータス型ポーラス金属の気孔成長方向と冷却方法の関係2009

    • Author(s)
      杉原孝平, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会2009年秋期大会
    • Place of Presentation
      京都大学
    • Year and Date
      2009-09-16
    • Related Report
      2009 Final Research Report
  • [Presentation] 連続鋳造法によるロータス型ポーラスAl-Tiの作製2009

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会2009年秋期大
    • Place of Presentation
      京都大学
    • Year and Date
      2009-09-16
    • Related Report
      2009 Final Research Report
  • [Presentation] ロータス型ポーラス金属の気孔成長方向と冷却方法の関係2009

    • Author(s)
      杉原孝平, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会 2009年秋期大会
    • Place of Presentation
      京都大学(京都府)
    • Year and Date
      2009-09-16
    • Related Report
      2009 Annual Research Report
  • [Presentation] 連続鋳造法によるロータス型ポーラスAl-Tiの作製2009

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会 2009年秋期大会
    • Place of Presentation
      京都大学(京都府)
    • Year and Date
      2009-09-16
    • Related Report
      2009 Annual Research Report
  • [Presentation] Fabrication of Al-Cu alloys with directional pores by continuous casting technique2009

    • Author(s)
      S. Suzuki, T.B. Kim, H. Nakajima
    • Organizer
      The 6th International Conference on Porous Metals and Metallic Foams
    • Place of Presentation
      Park Inn Hotel Dnaube(ブラチスラバ, スロバキア)
    • Year and Date
      2009-09-02
    • Related Report
      2009 Final Research Report
  • [Presentation] Fabrication of Al-Cu alloys with directional pores by continuous casting technique2009

    • Author(s)
      S.Suzuki, T.B.Kim, H.Nakajima
    • Organizer
      The 6th International Conference on Porous Metals and Metallic Foams
    • Place of Presentation
      Park Inn Hotel Dnaube(ブラチスラバ、スロバキア)
    • Year and Date
      2009-09-02
    • Related Report
      2009 Annual Research Report
  • [Presentation] ロータス型ポーラスAl-Cu合金の気孔形成に及ぼす凝固組織の影響2009

    • Author(s)
      鈴木進補, 金泰範, 中嶋英雄
    • Organizer
      軽金属学会第116回春期大会
    • Place of Presentation
      登別グランドホテル
    • Year and Date
      2009-05-22
    • Related Report
      2009 Final Research Report
  • [Presentation] ロータス型ポーラスAl-Cu合金の気孔形成に及ぼす凝固組織の影響2009

    • Author(s)
      鈴木進補, 金泰範, 中嶋英雄
    • Organizer
      軽金属学会 第116回春期大会
    • Place of Presentation
      登別グランドホテル(北海道)
    • Year and Date
      2009-05-22
    • Related Report
      2009 Annual Research Report
  • [Presentation] ガス化合物の熱分解を用いて一方向凝固したAl-Si合金の気孔形態2009

    • Author(s)
      杉原孝平, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会2009年春期大会
    • Place of Presentation
      東京工業大学
    • Year and Date
      2009-03-29
    • Related Report
      2009 Final Research Report
  • [Presentation] Ca(OH)2の熱分解反応を利用した連続鋳造法によるロータス型ポーラスAl-Si合金の作製2009

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会2009年春期大会
    • Place of Presentation
      東京工業大学
    • Year and Date
      2009-03-29
    • Related Report
      2009 Final Research Report
  • [Presentation] ガス化合物の熱分解を用いて一方向凝固したAl-Si合金の気孔形態2009

    • Author(s)
      杉原孝平、鈴木進補、中嶋英雄
    • Organizer
      日本金属学会2009年春期大会
    • Place of Presentation
      東京工業大学、東京
    • Related Report
      2008 Annual Research Report
  • [Presentation] Ca(OH)_2の熱分解反応を利用した連続鋳造法によるロータス型ポーラスAl-Si合金の作製2009

    • Author(s)
      金泰範、鈴木進補、中嶋英雄
    • Organizer
      日本金属学会2009年春期大会
    • Place of Presentation
      東京工業大学、東京
    • Related Report
      2008 Annual Research Report
  • [Presentation] 熱分解反応を利用した連続鋳造法によるロータス型ポーラスAl-Siの製および作製因子の影響2008

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Organizer
      高温学会秋季総合学術講演会
    • Place of Presentation
      大阪大学
    • Year and Date
      2008-12-05
    • Related Report
      2009 Final Research Report
  • [Presentation] 熱分解反応を利用した連続鋳造法によるロータス型ポーラスAl-Siの製および作製因子の影響2008

    • Author(s)
      金泰範、鈴木進補、中嶋英雄
    • Organizer
      高温学会2008年秋季総合学術講演会
    • Place of Presentation
      大阪大学、大阪
    • Year and Date
      2008-12-05
    • Related Report
      2008 Annual Research Report
  • [Presentation] 熱分解反応を利用したロータス型ポーラスAl-Si合金の連続鋳造における作製因子の影響2008

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Organizer
      軽金属学会第115回秋期大会
    • Place of Presentation
      工学院大学
    • Year and Date
      2008-11-15
    • Related Report
      2009 Final Research Report
  • [Presentation] 連続鋳造によるロータス型ポーラスAl-Cu合金の作製2008

    • Author(s)
      鈴木進補, 金泰範, 中嶋英雄
    • Organizer
      軽金属学会2008年秋期大会
    • Place of Presentation
      工学院大学
    • Year and Date
      2008-11-15
    • Related Report
      2009 Final Research Report
  • [Presentation] Fabrication of lotus-type porous Al-Cu alloys by continuous casting technique2008

    • Author(s)
      S. Suzuki, T.B. Kim, H. Nakajima
    • Organizer
      International Conference on Advanced Structural and Functional Materials Design 2008
    • Place of Presentation
      Hotel Hankyu Expo Park, 大阪
    • Year and Date
      2008-11-11
    • Related Report
      2009 Final Research Report
  • [Presentation] Fabrication of lotus-type porous Al-Si alloy by continuous casting with using thermal decomposition method2008

    • Author(s)
      T.B. Kim, S. Suzuki, H. Nakajima
    • Organizer
      International Conference on Advanced Structural and Functional Materials Design 2008
    • Place of Presentation
      Hotel Hankyu Expo Park, 大阪
    • Year and Date
      2008-11-11
    • Related Report
      2009 Final Research Report
  • [Presentation] 熱分解法を利用した連続鋳造法によるロータス型ポーラスAl-Si合金の作製2008

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会2008年秋期大会
    • Place of Presentation
      熊本大学
    • Year and Date
      2008-09-23
    • Related Report
      2009 Final Research Report
  • [Presentation] ロータス型ポーラスAl-Mg-Si合金の組織および気孔形態の制御2008

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会2008年春期大会
    • Place of Presentation
      武蔵工業大学
    • Year and Date
      2008-03-27
    • Related Report
      2009 Final Research Report
  • [Presentation] ロータス型ポーラスAl-Mg-Si合金の組織および気孔形態の制御2008

    • Author(s)
      金泰範、鈴木進補、中嶋英雄
    • Organizer
      (社)日本金属学会2008年春期(第142回)大会
    • Place of Presentation
      武蔵工業大学、東京
    • Year and Date
      2008-03-27
    • Related Report
      2007 Annual Research Report
  • [Presentation] Fabrication of lotus-type porous Al-Cu alloys by continuous casting technique2008

    • Author(s)
      S. Suzuki, T. B. Kim, H. Nakajima
    • Organizer
      International Conference on Advanced Structural and Functional Materials Design 2008
    • Place of Presentation
      Hotel Hankyu Expo Park, Osaka
    • Related Report
      2008 Annual Research Report
  • [Presentation] Fabrication of lotus-type porous Al-Si alloy by continuous casting with using thermal decomposition method2008

    • Author(s)
      T. B. Kim, S. Suzuki, H. Nakajima
    • Organizer
      International Conference on Advanced Structural and Functional Materials Design 2008
    • Place of Presentation
      Hotel Hankyu Expo Park, Osaka
    • Related Report
      2008 Annual Research Report
  • [Presentation] 熱分解法を利用した連続鋳造法によるロータス型ポーラスAl-Si合金の作製2008

    • Author(s)
      金泰範、鈴木進補、中嶋英雄
    • Organizer
      日本金属学会2008年秋期大会
    • Place of Presentation
      熊本大学,熊本
    • Related Report
      2008 Annual Research Report
  • [Presentation] 熱分解反応を利用したロータス型ポーラスAl-Si合金の連続鋳造における作製因子の影響2008

    • Author(s)
      金泰範、鈴木進補、中嶋英雄
    • Organizer
      (社)軽金属学会2008年秋期大会
    • Place of Presentation
      工学院大学、東京
    • Related Report
      2008 Annual Research Report
  • [Presentation] 連続鋳造によるロータス型ポーラスAl-Cu合金の作製2008

    • Author(s)
      鈴木進補、金泰範、中嶋英雄
    • Organizer
      (社)軽金属学会2008年秋期大会
    • Place of Presentation
      工学院大学、東京
    • Related Report
      2008 Annual Research Report
  • [Presentation] 連続鋳造法によるロータス型ポーラスアルミニウム合金の作製と合金元素の影響2007

    • Author(s)
      鈴木進補, 朴宰成, 金泰範, 中嶋英雄
    • Organizer
      軽金属学会第113回秋期大会
    • Place of Presentation
      千葉大学
    • Year and Date
      2007-11-10
    • Related Report
      2009 Final Research Report
  • [Presentation] 連続鋳造法によるロータス型ポーラスアルミニウム合金の作製と合金元素の影響2007

    • Author(s)
      鈴木進補、朴 宰成、金 泰範、中嶋英雄
    • Organizer
      (社)軽金属学会 第113回秋期大会
    • Place of Presentation
      千葉大学、千葉
    • Year and Date
      2007-11-10
    • Related Report
      2007 Annual Research Report
  • [Presentation] ロータス型ポーラスAl-Mg-Si合金作製に及ぼす合金元素添加量の影響2007

    • Author(s)
      金泰範, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会2007年秋期大会
    • Place of Presentation
      岐阜大学
    • Year and Date
      2007-09-19
    • Related Report
      2009 Final Research Report
  • [Presentation] ロータス型ポーラスAl-Si合金に及ぼす微細組織の影響2007

    • Author(s)
      朴宰成, 玄丞均, 鈴木進補, 中嶋英雄
    • Organizer
      日本金属学会2007年秋期大会
    • Place of Presentation
      岐阜大学
    • Year and Date
      2007-09-19
    • Related Report
      2009 Final Research Report
  • [Presentation] ロータス型ポーラスAl-Si合金に及ぼす微細組織の影響2007

    • Author(s)
      朴 宰成、玄 丞均、鈴木進補、中嶋英雄
    • Organizer
      (社)日本金属学会2007年秋期(第141回)大会
    • Place of Presentation
      岐阜大学、岐阜
    • Year and Date
      2007-09-19
    • Related Report
      2007 Annual Research Report
  • [Presentation] ロータス型ポーラスAl-Mg-Si合金作製に及ぼす合金元素添加量の影響2007

    • Author(s)
      金 泰範、鈴木進補、中嶋英雄
    • Organizer
      (社)日本金属学会2007年秋期(第141回)大会
    • Place of Presentation
      岐阜大学、岐阜
    • Year and Date
      2007-09-19
    • Related Report
      2007 Annual Research Report
  • [Presentation] Fabrication of Lotus-type Porous Al-Si Alloys using Continuous Casting2007

    • Author(s)
      J.S. Park, S.K. Hyun, S. Suzuki, H. Nakajima
    • Organizer
      Proc. 5th Int. Conf. on Porous Metals and Metallic Foams
    • Place of Presentation
      Hotel Delta Centre-Ville, Montreal, Canada
    • Year and Date
      2007-09-05
    • Related Report
      2009 Final Research Report
  • [Presentation] Fabrication of Lotus・type Porous Al-Si Alloys using Continuous Casting2007

    • Author(s)
      J.S.Park, S.K.Hyun, S.Suzuki, H.Nakajima
    • Organizer
      Proc. 5th Int. Conf. on Porous Metals and Metallic Foams
    • Place of Presentation
      Montreal, Canada,
    • Year and Date
      2007-09-05
    • Related Report
      2007 Annual Research Report

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Published: 2007-04-01   Modified: 2016-04-21  

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