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Optimization of solid structural properties of freeze-dried pharmaceutics by freezing process control with ultrasound devices.

Research Project

Project/Area Number 19780102
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeSingle-year Grants
Research Field Food science
Research InstitutionUniversity of Hyogo

Principal Investigator

NAKAGAWA Kyuya  University of Hyogo, 工学研究科, 助教 (90433325)

Project Period (FY) 2007 – 2009
Project Status Completed (Fiscal Year 2009)
Budget Amount *help
¥3,790,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥390,000)
Fiscal Year 2009: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2008: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2007: ¥2,100,000 (Direct Cost: ¥2,100,000)
Keywords凍結乾燥 / 凍結 / 結晶多形 / 氷結晶 / マンニトール / 超音波 / 乳酸脱水素酵素(LDH) / 結晶多系 / 水結晶 / 乳酸脱水素酵素LDH
Research Abstract

This research work on optimization of pharmaceutical freeze-drying process was to investigate solid structural properties that form in the cryo-concentrated phase during freezing. The results from mannitol freeze-drying test concluded that the crystalline structures (polymorphs) were heterogeneously distributed in the dried bulk dependent to its freezing condition. When we add a model protein (enzyme, lactic acid dehydrogenase was employed) in the starting formulation, the enzymatic activity in the freeze-dried bulk was also heterogeneously distributed. It was clearly suggested that the activity variances were due to the structural property variances of the lyoprotectant. We thus had an attempt to stabilize the freeze-dried enzyme activity simply by the process operation, that is, freezing process. It was found that the ultrasound device that can control the ice nucleation event was useful to control thermal history of the solution during freezing, and to control the solid structure of crystalline substances. However, it was not so much effective to control the solid structure in the solution with lyoprotectant. Nevertheless, kinetics of the structural change (such as sol-gel transition) of the lyoprotectant was supposed to be a crucial factor to stabilize protein. A substance that exhibits gelling feature was thus employed as a lyoprotectant. As a matter of fact, we found that the cooling protocol and the sol-gel transition kinetics were strongly correlated to the protein activities. These results indicate that the stability (or activity) of freeze-dried protein pharmaceutics is to be controlled simply by thermal protocols that controls structural characteristics of solid substances during freezing.

Report

(4 results)
  • 2009 Annual Research Report   Final Research Report ( PDF )
  • 2008 Annual Research Report
  • 2007 Annual Research Report
  • Research Products

    (30 results)

All 2010 2009 2008 2007

All Journal Article (8 results) (of which Peer Reviewed: 3 results) Presentation (21 results) Book (1 results)

  • [Journal Article] Modelling of Freezing Step during Vial Freeze-Drying of Pharmaceuticals.2010

    • Author(s)
      K. Nakagawa, A. Hottot, S. Vessot, J. Andrieu
    • Journal Title

      Influence of Nucleation Temperature on Primary Drying Rate. Asia-Pacific Journal of Chemical Engineering (in print)

    • Related Report
      2009 Final Research Report
  • [Journal Article] Modeling of Freezing Step during Via1 Freeze-Drying of Pharmaceuticals.-Influence of Nucleation Temperature on Primary Drying Rate2010

    • Author(s)
      K.Nakagawa, A.Hottot, S.Vessot, J.Andrieu
    • Journal Title

      Asia-Pacific Journal of Chemical Engineering (印刷中)

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Freezing Step Controls the Mannitol Phase Composition Heterogeneity.2009

    • Author(s)
      K. Nakagawa, W. Murakami, J. Andrieu, S. Vessot
    • Journal Title

      Chemical Engineering Research and Design 87(8)

      Pages: 1017-1027

    • Related Report
      2009 Final Research Report
  • [Journal Article] Influence of Freeze-Drying Condition on Enzyme Activity in a Freeze-Dried Bulk.2009

    • Author(s)
      K.Nakagawa, K.Matsusue, W.Murakami, M.J.Choi, S.G.Min, S.Vessot, J.Andrieu
    • Journal Title

      The Proceedings of the 6th Asia-Pasific Drying Conference S.Devahastin ed.

      Pages: 461-465

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Freezing Step Controls the Mannitol Phase Composition Heterogeneity2009

    • Author(s)
      K. Nakagawa, W. Murakarai, J. Andrieu, S. Vessot
    • Journal Title

      Chemical Engineering Research and Design 87(8)

      Pages: 1017-1027

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of ultrasound-controlled nucleationon structural and morphological properties of freeze-dried mannitol solutions.2008

    • Author(s)
      A. Hottot, K. Nakagawa, J. Andrieu
    • Journal Title

      Chemical Engineering Research and Design 86(2)

      Pages: 193-200

    • Related Report
      2009 Final Research Report
  • [Journal Article] Influence of Freeze-Drying Conditions on Crystalline Structure of Mannitol.2008

    • Author(s)
      K. Nakagawa, W. Murakami1, J. Andrieu
    • Journal Title

      Proceedings of International Drying Conference 2008 (B.N. Thorat ed. ) University of Mumbai Publisher, India

      Pages: 1794-1800

    • Related Report
      2009 Final Research Report
  • [Journal Article] Modelling of Freezing Step During Vial Freeze-Drying of Pharmaceuticals.2007

    • Author(s)
      K. Nakagawa, A. Hottot, S. Vessot, J. Andrieu
    • Journal Title

      Influence of Nucleation Temperature. The Proceedings of the 5th Asia-Pasific Drying Conference (G. Chen ed. ) World Scientific, HongKong

      Pages: 865-870

    • Related Report
      2009 Final Research Report
  • [Presentation] Influence of Freeze-Drying Condition on Enzyme Activity in a Freeze-Dried Bulk.2009

    • Author(s)
      K.Nakagawa, K.Matsusue, W.Murakami, M.J.Choi, S.G.Min, S.Vessot, J.Andrieu
    • Organizer
      the 6th Asia-Pasific Drying Conference
    • Place of Presentation
      バンコク(タイ)
    • Year and Date
      2009-10-20
    • Related Report
      2009 Annual Research Report
  • [Presentation] 凍結進行過程からの凍結乾燥マンニトール結晶構造の予測2009

    • Author(s)
      中川究也、S.Vessot、J.Andrieu
    • Organizer
      日本食品工学会第10回年次大会
    • Place of Presentation
      石川県立大学
    • Year and Date
      2009-08-01
    • Related Report
      2009 Annual Research Report
  • [Presentation] Freezing Step Modelling for Vial Freeze-Drying.2009

    • Author(s)
      K.Nakagawa, S.Vessot, J.Andrieu
    • Organizer
      European Drying Conference AFSIA2009
    • Place of Presentation
      リヨン(フランス)
    • Year and Date
      2009-05-16
    • Related Report
      2009 Annual Research Report
  • [Presentation] Investigation of freezing process for freeze-drying of poly(α-caprolactone) nanocapsules with gelatine matrix as a cryoprotectant.2009

    • Author(s)
      S.Surassmo, S.G.Min, K.Nakagawa, M.J.Choi, Lyon, France, pp.62-63 (2009)
    • Organizer
      European Drying Conference AFSIA2009
    • Place of Presentation
      リヨン(フランス)
    • Year and Date
      2009-05-15
    • Related Report
      2009 Annual Research Report
  • [Presentation] Heterogeneity of Enzyme Activity in a Freeze-Dried Bulk.2009

    • Author(s)
      K.Nakagawa, K.Matsusue, W.Murakami, M.J.Choi, S.G.Min, S.Vessot, J.Andrieu
    • Organizer
      European Drying Conference AFSIA2009
    • Place of Presentation
      リヨン(フランス)
    • Year and Date
      2009-05-15
    • Related Report
      2009 Annual Research Report
  • [Presentation] Influence of Freeze-Drying Condition on Enzyme Activity in a Freeze-Dried Bulk.2009

    • Author(s)
      K. Nakagawa, K. Matsusue, W. Murakami, MJ Choi, SG Min, S. Vessot, J. Andrieu
    • Organizer
      6th Asia-Pasific Drying Conference
    • Place of Presentation
      Bangkok, Thailand(口頭発表)
    • Related Report
      2009 Final Research Report
  • [Presentation] 凍結進行過程からの凍結乾燥マンニトール結晶構造の予測2009

    • Author(s)
      中川究也、Severine Vessot、Julien Andrieu
    • Organizer
      日本食品工学会第10回年次大会
    • Place of Presentation
      金沢
    • Related Report
      2009 Final Research Report
  • [Presentation] Heterogeneity of Enzyme Activity in a Freeze-Dried Bulk.2009

    • Author(s)
      K. Nakagawa, K. Matsusue, W. Murakami, MJ Choi, SG Min, S. Vessot, J. Andrieu
    • Organizer
      European Drying Conference AFSIA2009
    • Place of Presentation
      Lyon, France
    • Related Report
      2009 Final Research Report
  • [Presentation] Freezing Step Modelling for Vial Freeze-Drying.2009

    • Author(s)
      K. Nakagawa, S. Vessot, J. Andrieu
    • Organizer
      European Drying Conference AFSIA2009
    • Place of Presentation
      Lyon, France
    • Related Report
      2009 Final Research Report
  • [Presentation] 凍結乾燥医薬のタンパク質活性に与える凍結条件の影響2009

    • Author(s)
      松末一博・中川究也
    • Organizer
      化学工学会学生発表会
    • Place of Presentation
      岡山
    • Related Report
      2009 Final Research Report
  • [Presentation] Influence of Freeze-Drying Conditions on Crystalline Structure of Manni tol2008

    • Author(s)
      中川究也
    • Organizer
      The 16^<th>International Drying Conference 2008
    • Place of Presentation
      Hyderabad
    • Year and Date
      2008-11-11
    • Related Report
      2008 Annual Research Report
  • [Presentation] 凍結乾燥マンニトールの結晶構造と凍結進行過程の相関関係2008

    • Author(s)
      中川究也
    • Organizer
      日本化学工学会第40会秋期大会
    • Place of Presentation
      東北大学
    • Year and Date
      2008-09-25
    • Related Report
      2008 Annual Research Report
  • [Presentation] 凍結乾燥マンニトールの結晶構造と凍結操作の関連性2008

    • Author(s)
      中川究也
    • Organizer
      日本食品工学会第9会年次大会
    • Place of Presentation
      東京海洋大学
    • Year and Date
      2008-08-04
    • Related Report
      2008 Annual Research Report
  • [Presentation] 凍結乾燥マンニトールの凍結操作による結晶構造制御2008

    • Author(s)
      中川 究也
    • Organizer
      日本化学工学会第73年会
    • Place of Presentation
      静岡大学
    • Year and Date
      2008-03-19
    • Related Report
      2007 Annual Research Report
  • [Presentation] Influence of Freeze-Drying Conditions on Crystalline Structure of Mannitol.2008

    • Author(s)
      K. Nakagawa, W. Murakami1, J. Andrieu
    • Organizer
      16th International Drying Symposium
    • Place of Presentation
      Hyderabad, India(口頭発表)
    • Related Report
      2009 Final Research Report
  • [Presentation] 凍結乾燥マンニトールの結晶構造と凍結進行過程の相関関係2008

    • Author(s)
      中川究也・村上航・北村光孝
    • Organizer
      化学工学会第40回秋季大会
    • Place of Presentation
      仙台(口頭発表)
    • Related Report
      2009 Final Research Report
  • [Presentation] 凍結乾燥マンニトールの結晶構造と凍結操作の関連性2008

    • Author(s)
      中川究也・村上航
    • Organizer
      日本食品工学会第9回年次大会
    • Place of Presentation
      東京(口頭発表)
    • Related Report
      2009 Final Research Report
  • [Presentation] 凍結乾燥マンニトールの凍結操作による結晶構造制御2008

    • Author(s)
      中川究也・村上航・北村光孝
    • Organizer
      化学工学会第73年会
    • Place of Presentation
      浜松(口頭発表)
    • Related Report
      2009 Final Research Report
  • [Presentation] 凍結乾燥医薬の結晶構造に与える凍結条件の影響2008

    • Author(s)
      村上航・中川究也・北村光孝
    • Organizer
      第10回化学工学会学生発表会
    • Place of Presentation
      大阪(口頭発表)
    • Related Report
      2009 Final Research Report
  • [Presentation] Characterization,experimental study and control of the ice morphology during vial freeze-drying of pharmaceutical proteins.2007

    • Author(s)
      中川 究也
    • Organizer
      The 5th Asia-Pacific Drying Conference
    • Place of Presentation
      香港科技大学
    • Year and Date
      2007-08-14
    • Related Report
      2007 Annual Research Report
  • [Presentation] Modelling of Freezing Step During Vial Freeze-Drying of Pharmaceuticals. Influence of Nucleation Temperature.2007

    • Author(s)
      K. Nakagawa, A. Hottot, S. Vessot, J. Andrieu
    • Organizer
      The 5th Asia-Pacific Drying Conference
    • Place of Presentation
      HongKong, China(口頭発表)
    • Related Report
      2009 Final Research Report
  • [Book] Proceedings of International Drying Conference 20082008

    • Author(s)
      K. Nakagawa, W. Murakami, J.Andrieu
    • Publisher
      University of Mumbai Publisher, Mumbai, India
    • Related Report
      2008 Annual Research Report

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Published: 2007-04-01   Modified: 2016-04-21  

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