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Design of cutting tool flank texture that overturns the conventional limit in chatter stability

Research Project

Project/Area Number 19H02041
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionChuo University (2021)
Nagoya University (2019-2020)

Principal Investigator

Suzuki Norikazu  中央大学, 理工学部, 教授 (00359754)

Co-Investigator(Kenkyū-buntansha) 社本 英二  名古屋大学, 工学研究科, 教授 (20216146)
Project Period (FY) 2019-04-01 – 2022-03-31
Project Status Completed (Fiscal Year 2021)
Budget Amount *help
¥17,290,000 (Direct Cost: ¥13,300,000、Indirect Cost: ¥3,990,000)
Fiscal Year 2021: ¥4,550,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥1,050,000)
Fiscal Year 2020: ¥5,720,000 (Direct Cost: ¥4,400,000、Indirect Cost: ¥1,320,000)
Fiscal Year 2019: ¥7,020,000 (Direct Cost: ¥5,400,000、Indirect Cost: ¥1,620,000)
Keywords切削加工 / びびり振動 / 切削工具
Outline of Research at the Start

切削加工におけるプロセスダンピング現象のシミュレーション技術を応用して,プロセスダンピングを効果的に発現する切削工具の逃げ面テクスチャの設計技術を開発し,従来の常識を覆す究極のびびり振動抑制技術の確立に挑戦する.提案手法では,切削加工中の振動によって生じる,工具の逃げ面接触力を推定する新しい解析モデルを開発する.これを活用し,効果的にプロセスダンピングのみを発現し,びびり周波数に対してロバストに振動減衰効果をもたらす手法を開発する.加工実験を通じて提案手法の検証を行い,びびり振動に対して万能な革新的振動抑制技術の確立を目指す.

Outline of Final Research Achievements

A simulation technique for process damping phenomena in cutting has been developed, as well as a design technique for the flank surface texture of cutting tools that effectively generate process damping. The developed tool exhibits process damping not only at low cutting speed range but also at high cutting speeds without significant adhesion or increased edge force. The flank texture does not cause any critical defects on the flank surface and cut surface, and thus can provide robust vibration damping against vibration frequency. The analysis technique to estimate the process damping coefficient using FEM and the compensation for the effects of tool edge geometry and flank adhesion enable highly accurate estimation of the process damping phenomenon.

Academic Significance and Societal Importance of the Research Achievements

提案手法は,理論モデルに基づきプロセスダンピングを効果的に発現する切削工具の逃げ面テクスチャの設計を実現する.単純なテクスチャ形状を逃げ面に付与するだけで,切削速度に依らずにロバストなびびり抑制を実現しており,そのメカニズムについても学術的な考察を加えることで,効果の定量推定に成功している.従来の常識を覆す究極のびびり振動抑制技術として学術面での貢献が高いだけでなく,産業界における我が国の画期的な競争力向上に寄与することが期待でき,世界に先駆けて我が国が取り組むべき研究課題の一つである.

Report

(4 results)
  • 2021 Annual Research Report   Final Research Report ( PDF )
  • 2020 Annual Research Report
  • 2019 Annual Research Report
  • Research Products

    (27 results)

All 2022 2021 2020 2019

All Journal Article (10 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 10 results,  Open Access: 3 results) Presentation (17 results) (of which Int'l Joint Research: 9 results,  Invited: 1 results)

  • [Journal Article] Dynamic contour error compensation in micro/nano machining of hardened steel by applying elliptical vibration sculpturing method2021

    • Author(s)
      Zhang Jianguo、Suzuki Norikazu、Shamoto Eiji、Xu Jianfeng
    • Journal Title

      Precision Engineering

      Volume: 71 Pages: 250-262

    • DOI

      10.1016/j.precisioneng.2021.03.017

    • NAID

      120007175379

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Vibration analysis and cutting simulation of structural nonlinearity for machine tool2021

    • Author(s)
      Irino Naruhiro、Imabeppu Yasuhiro、Higuchi Yosuke、Shinba Yuta、Kawai Kengo、Suzuki Norikazu、Kaneko Junichi、Kakinuma Yasuhiro、Mori Masahiko
    • Journal Title

      CIRP Annals

      Volume: 70 Issue: 1 Pages: 317-320

    • DOI

      10.1016/j.cirp.2021.04.073

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of Automatic Chatter Suppression System in Parallel Milling by Real-Time Spindle Speed Control with Observer-Based Chatter Monitoring2021

    • Author(s)
      Shuntaro Yamato, Kenichi Nakanishi, Norikazu Suzuki, Yasuhiro Kakinuma
    • Journal Title

      International Journal of Precision Engineering and Manufacturing

      Volume: 22 Issue: 2 Pages: 227-240

    • DOI

      10.1007/s12541-021-00469-2

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Influence of flank texture patterns on suppression of chatter vibration and flank adhesion in turning operation2021

    • Author(s)
      Wataru Takahashi, Tomoki Nakanomiya, Norikazu Suzuki, Eiji Shamoto
    • Journal Title

      Precision Engineering

      Volume: 68 Pages: 262-272

    • DOI

      10.1016/j.precisioneng.2020.12.007

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of a novel boring tool with anisotropic dynamic stiffness to avoid chatter vibration in cutting Part 2: Analytical and experimental verification of the proposed method2020

    • Author(s)
      Wataru Takahashi, Norikazu Suzuki, Eiji Shamoto
    • Journal Title

      Precision Engineering

      Volume: 68 Pages: 20-34

    • DOI

      10.1016/j.precisioneng.2020.11.008

    • NAID

      120007166653

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of a novel boring tool with anisotropic dynamic stiffness to avoid chatter vibration in cutting Part 1: Design of anisotropic structure to attain infinite dynamic stiffness2020

    • Author(s)
      Wataru Takahashi, Norikazu Suzuki, Eiji Shamoto
    • Journal Title

      Precision Engineering

      Volume: 68 Pages: 57-71

    • DOI

      10.1016/j.precisioneng.2020.11.007

    • NAID

      120007166652

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Experimental verification of design methodology for chatter suppression in tool swing?assisted parallel turning2020

    • Author(s)
      Yamato Shuntaro、Nakanishi Kenichi、Suzuki Norikazu、Kakinuma Yasuhiro
    • Journal Title

      The International Journal of Advanced Manufacturing Technology

      Volume: 110 Issue: 7-8 Pages: 1759-1771

    • DOI

      10.1007/s00170-020-05951-1

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Flank face texture design to suppress chatter vibration in cutting2020

    • Author(s)
      Norikazu Suzuki, Wataru Takahashi, H. Igeta, Tomoki Nakanomiya
    • Journal Title

      CIRP Annals - Manufacturing Technology

      Volume: 69 Issue: 1 Pages: 93-96

    • DOI

      10.1016/j.cirp.2020.04.037

    • Related Report
      2020 Annual Research Report 2019 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Chatter Suppression in Parallel Turning Assisted with Tool Swing Motion Provided by Feed System2019

    • Author(s)
      Shuntaro Yamato, Toshiki Okuma, Kenichi Nakanishi, Junji Tachibana, Norikazu Suzuki, Yasuhiro Kakinuma
    • Journal Title

      International Journal of Automation Technology

      Volume: 13 Issue: 1 Pages: 80-91

    • DOI

      10.20965/ijat.2019.p0080

    • NAID

      130007542986

    • ISSN
      1881-7629, 1883-8022
    • Year and Date
      2019-01-05
    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Enhancement of cutting force observer by identification of position and force-amplitude dependent model parameters2019

    • Author(s)
      S.Yamato, A. Sugiyama, N. Suzuki, N. Irino, Y. Imabeppu, Y. Kakinuma,
    • Journal Title

      International Journal of Advanced Manufacturing Technology

      Volume: 104 Issue: 9-12 Pages: 3589-3605

    • DOI

      10.1007/s00170-019-04080-8

    • Related Report
      2019 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] 逃げ面テクスチャ工具によるびびり抑制効果の時間領域シミュレーション2022

    • Author(s)
      横川優弥,鈴木教和,藤中翼
    • Organizer
      2022年度精密工学会春季大会,第29回学生会員卒業研究発表講演会講演論文集
    • Related Report
      2021 Annual Research Report
  • [Presentation] 有限振動振幅の影響を考慮した時間領域シミュレーションによる加工面の予測2022

    • Author(s)
      程原述英,鈴木教和
    • Organizer
      2022年度精密工学会春季大会,第29回学生会員卒業研究発表講演会講演論文集
    • Related Report
      2021 Annual Research Report
  • [Presentation] チタン合金の低周波振動切削における工具摩耗生成メカニズムの分析2022

    • Author(s)
      寺谷浩登,高橋幸男,矢野礼緒,鈴木教和
    • Organizer
      2022年度精密工学会春季大会,第29回学生会員卒業研究発表講演会講演論文集
    • Related Report
      2021 Annual Research Report
  • [Presentation] Time domain simulation of turning process considering amplitude-dependency in process damping2021

    • Author(s)
      Tsubasa Fujinaka, Norikazu Suzuki, Tomoki Nakanomiya, Eiji Shamoto
    • Organizer
      The 10th International Conference on Leading Edge Manufacturing Technologies in 21st Century (LEM21)
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Analytical study on identification of milling simulation parameters by utilizing spindle speed variation method2021

    • Author(s)
      Satoshi MIWA, Norikazu SUZUKI, Kazuki TAKAHEI, Eiji SHAMOTO
    • Organizer
      The 10th International Conference on Leading Edge Manufacturing Technologies in 21st Century (LEM21)
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Time domain simulation of dynamic corner milling process considering chatter vibration with finite amplitude2021

    • Author(s)
      Norikazu Suzuki, Hiroki Hayashi, Eiji Shamoto, Naruhiro Irino, Yasuhiro Imabeppu
    • Organizer
      Proceedings of the ASME 2021 16th International manufacturing Science and Engineering Conference, MSEC2021
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research
  • [Presentation] プロセスダンピングの影響を考慮した5軸ボールエンドミル切削の時間領域シミュレーション2021

    • Author(s)
      塚本有美,鈴木教和,社本英二,入野成広,今別府泰宏
    • Organizer
      2021年度精密工学会春季大会,第28回学生会員卒業研究発表講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 新しいプロセスダンピングモデルに基づく旋削プロセスの時間領域・周波数領域シミュレーション2021

    • Author(s)
      藤中翼,中之宮知樹,鈴木教和,社本英二
    • Organizer
      2021年度精密工学会春季大会学術講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] 主軸回転速度変動を利用したミリングシミュレーションにおけるパラメータの高速高精度同定2021

    • Author(s)
      三輪智,鈴木教和,社本英二,高幣一樹
    • Organizer
      2021年度精密工学会春季大会学術講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Fast parameters identification of process-machine interaction model in milling2020

    • Author(s)
      Kazuki Takahei, Ryosuke Ikeda, Tomoya Fujita, Satoshi Miwa, Norikazu Suzuki
    • Organizer
      Proceedings of The Japan Society for Precision Engineering, ICPE2020
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Chatter Stability Prediction of Cutting Process With Process Damping Utilizing Finite Element Analysis2020

    • Author(s)
      Norikazu Suzuki, Tomoki Nakanomiya, Eiji Shamoto
    • Organizer
      Proceedings of the international Conference on Leading Edge Manufacturing/Materials & Processing (LEM&P 2020)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 切削加工における動的振動現象の解析技術 ~周波数領域から時間領域まで~2020

    • Author(s)
      鈴木教和
    • Organizer
      日本機械学会 スマートファクトリーにおける生産技術に関する研究分科会 RC279
    • Related Report
      2019 Annual Research Report
    • Invited
  • [Presentation] Enhancement of Sensor-less Cutting Force Estimation by Tuning of Observer Parameters from Cutting Test2019

    • Author(s)
      ShuntaroYamato, Yasuhiro Imabeppu, Naruhiro Irino, Norikazu Suzuki, Yasuhiro Kakinuma
    • Organizer
      8th Manufacturing Engineering Society International Conference, MESIC 2019
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of automatic chatter suppression system in parallel milling by real-time control strategy of spindle speed with observer-based chatter monitoring2019

    • Author(s)
      S. Yamato, K. Nakanishi, N. Suzuki, Y. Kakinuma
    • Organizer
      Proceedings of the 8th International Conference of Asian Society for Precision Engineering and Nanotechnology (ASPEN2019)
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Fast Identification of Cutting Process with Sensor-Integrated Disturbance Observer2019

    • Author(s)
      K. Takahei, S. Ohno, N. Suzuki, E. Shamoto
    • Organizer
      Proceedings of 15th International Conference on High Speed Machining (HSM2019) in Czech
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] VARIABLE HELIX CUTTER DESIGN TO SUPPRESS REGENERATIVE EFFECT2019

    • Author(s)
      Norikazu Suzuki , Rikiya Ishiguro, Tomoki Morita, Eiji Shamoto
    • Organizer
      Proceedings of the ASME 2019 14th International manufacturing Science and Engineering Conference, MSEC2019
    • Related Report
      2019 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 有限要素法解析によるプロセスダンピングパラメータ推定と安定性解析2019

    • Author(s)
      中之宮知樹,鈴木教和,社本英二,髙橋亘
    • Organizer
      2019年度精密工学会秋季大会学術講演会
    • Related Report
      2019 Annual Research Report

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Published: 2019-04-18   Modified: 2023-01-30  

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