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A guarantee of strength and life of carburized gears based on the damage variables.

Research Project

Project/Area Number 20360071
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionTohoku University

Principal Investigator

TOMOYA Masuyama (2010)  Tohoku University, 機械工学科, 准教授 (80282094)

増山 知也 (2010)  鶴岡工業高等専門学校, 機械工学科, 准教授 (80289024)

井上 克己 (2008-2009)  Tohoku University, 大学院・工学研究科, 教授 (90005554)

Co-Investigator(Kenkyū-buntansha) INOUE Katsumi  鶴岡工業高等専門学校 (90005554)
YAMANAKA Masashi  鶴岡工業高等専門学校 (20292229)
NARITA Yukihito  鶴岡工業高等専門学校 (90431519)
EOM Sang In  鶴岡工業高等専門学校 (20551576)
増山 知也  鶴岡工業高等専門学校, 機械工学科, 准教授 (80282094)
Project Period (FY) 2008 – 2010
Project Status Completed (Fiscal Year 2010)
Budget Amount *help
¥19,760,000 (Direct Cost: ¥15,200,000、Indirect Cost: ¥4,560,000)
Fiscal Year 2010: ¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2009: ¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2008: ¥10,530,000 (Direct Cost: ¥8,100,000、Indirect Cost: ¥2,430,000)
Keywords機械要素 / 歯車 / 信頼性設計 / 損傷力学 / ひずみ / 余寿命評価 / 画像相関法 / 浸炭歯車 / 負荷容量 / 寿命 / 画像ひずみ計測 / シュミレーション / シミュレーション
Research Abstract

Considering probability of failure and estimating fatigue life is important for design of gear and transmission. In this research, the damage variable and effective stress are calculated by change of strain by using tensile test specimens of JIS SCM415 low alloy steel. Variation of elastic strain in fatigue process is measured by the image processing method and changes of elastic moduli were computed. For higher accuracy of measurement, we developed the surface treatment method and calculation program. Furthermore, we developed a simulation method based on the damage mechanics to predict the area of crack initiation and fatigue life.

Report

(4 results)
  • 2010 Annual Research Report   Final Research Report ( PDF )
  • 2009 Annual Research Report
  • 2008 Annual Research Report
  • Research Products

    (12 results)

All 2011 2010 2009 2008

All Journal Article (3 results) Presentation (9 results)

  • [Journal Article] Estimation of fatigue life of carburized gear tooth based on damage mechanics2010

    • Author(s)
      T.Masuyama, R.Tamura, K.Inoue, M.Yamanaka, Y.Narita
    • Journal Title

      International Conference on Gears 2010, VDI-Berichte Nr.2108

      Pages: 831-842

    • Related Report
      2010 Final Research Report
  • [Journal Article] Estimation of Fatigue Life of Carburized Gear Tooth Based on Strain Measurement by Image Processing and Damage Mechanics2009

    • Author(s)
      Tomoya Masuyama, Takuya Ikeda, Ryo Tamura, Yukihito Narita, Katsumi Inoue
    • Journal Title

      Proceedings of the JSME International Conference on Motion and Power Transmissions-MPT2009-Sendai- No.09-203

      Pages: 344-349

    • Related Report
      2010 Final Research Report
  • [Journal Article] Estimation of Fatigue Life of Carburized Gear Tooth Based on Strain Measurment by Image Processing and Damage Mechanics2009

    • Author(s)
      Tomoya Masuyama, Takuya Ikeda, Ryo Tamura, Yukihito Narita, Katsumi Inoue
    • Journal Title

      Proceedings of the JSME International Conference on Motion and Power Transmissions-MPT2009-Sendai- No.09-203

      Pages: 344-349

    • Related Report
      2009 Annual Research Report
  • [Presentation] 画像相関法によるサブピクセル精度の変形計測2011

    • Author(s)
      佐藤健夫
    • Organizer
      日本機械学会東北学生会第41回卒業研究発表講演会
    • Place of Presentation
      岩手大学
    • Year and Date
      2011-03-03
    • Related Report
      2010 Annual Research Report 2010 Final Research Report
  • [Presentation] Estimation of fatigue life of carburized gear tooth based on damage mechanics2010

    • Author(s)
      増山知也
    • Organizer
      International Conference on Gears 2010
    • Place of Presentation
      Technical university of Munich
    • Year and Date
      2010-10-05
    • Related Report
      2010 Annual Research Report
  • [Presentation] VIRTUAL ENGINEERING IN THE STRENGTH DESIGN OF POWER TRANSMISSION GEARS2010

    • Author(s)
      井上克己
    • Organizer
      TMCE 2010 Symposium
    • Place of Presentation
      Universita Politecnica Delle Marche
    • Year and Date
      2010-04-14
    • Related Report
      2010 Final Research Report
  • [Presentation] 損傷力学に基づく浸炭歯車の疲労寿命の推定2010

    • Author(s)
      田村諒
    • Organizer
      日本機械学会東北支部第45期総会講演会
    • Place of Presentation
      東北大学
    • Year and Date
      2010-03-12
    • Related Report
      2010 Final Research Report
  • [Presentation] 損傷力学に基づく浸炭歯車の疲労寿命の推定2010

    • Author(s)
      田村諒
    • Organizer
      日本機械学会東北支部 第45期総会講演会
    • Place of Presentation
      仙台市 東北大学工学部
    • Year and Date
      2010-03-12
    • Related Report
      2009 Annual Research Report
  • [Presentation] 画像相関法によるひずみ計測における処理速度の向上2009

    • Author(s)
      佐藤健夫
    • Organizer
      日本機械学会東北支部第45期秋期講演会
    • Place of Presentation
      福島大学
    • Year and Date
      2009-09-26
    • Related Report
      2010 Final Research Report
  • [Presentation] 人工微小欠陥を有するトラクションドライブ要素の面圧強度評価2009

    • Author(s)
      山村純一
    • Organizer
      日本機械学会東北支部 第45期総会講演会
    • Place of Presentation
      仙台市 東北大学工学部
    • Year and Date
      2009-03-12
    • Related Report
      2009 Annual Research Report
  • [Presentation] 損傷力学と画像ひずみ計測に基づく疲労寿命の推定2008

    • Author(s)
      成田幸仁
    • Organizer
      日本機械学会2008 年度年次大会
    • Place of Presentation
      横浜国立大学
    • Year and Date
      2008-08-04
    • Related Report
      2010 Final Research Report
  • [Presentation] 損傷力学と画像ひずみ計測に基づく疲労寿命の推定2008

    • Author(s)
      成田幸仁
    • Organizer
      日本機械学会2008年度年次大会
    • Place of Presentation
      横浜市
    • Year and Date
      2008-08-04
    • Related Report
      2008 Annual Research Report

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Published: 2008-04-01   Modified: 2016-04-21  

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