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Development of Sono-solidification Process with Hyperpressure Based on Acoustic Cavitation

Research Project

Project/Area Number 20360344
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionToyota Technological Institute

Principal Investigator

TSUNEKAWA Yoshiki  Toyota Technological Institute, 工学部, 教授 (50148350)

Co-Investigator(Kenkyū-buntansha) OKUMIYA Masahiro  豊田工業大学, 工学部, 准教授 (20177182)
WALEED Khalifa  豊田工業大学, 工学部, PD研究員 (30460611)
SEBASTIAN Gunapowski  豊田工業大学, 工学部, PD研究員 (20583280)
Project Period (FY) 2008 – 2010
Project Status Completed (Fiscal Year 2010)
Budget Amount *help
¥18,720,000 (Direct Cost: ¥14,400,000、Indirect Cost: ¥4,320,000)
Fiscal Year 2010: ¥3,380,000 (Direct Cost: ¥2,600,000、Indirect Cost: ¥780,000)
Fiscal Year 2009: ¥5,720,000 (Direct Cost: ¥4,400,000、Indirect Cost: ¥1,320,000)
Fiscal Year 2008: ¥9,620,000 (Direct Cost: ¥7,400,000、Indirect Cost: ¥2,220,000)
Keywordsソノ凝固 / 音響キャビテーション / 半溶融鋳造 / 超音波 / キャビテーション / 凝固核 / 鋳造プロセス / 超音波振動 / 非平衡α-Al相 / 過共晶Al-Si合金 / 亜共晶Al-Si合金
Research Abstract

The present study is focused on sono-solidification with acoustic cavitation in hypereutectic Al-Si alloy. During the sono-solidification of hypereutectic Al-Si alloy, non-equilibrium ・-Al grains crystallize before reaching the eutectic temperature, in addition to the refined primary silicon grains. Non-equilibrium ・・-Al nuclei are crystallized at collapsed cavitation bubble sites and they are dispersed throughout the billet due to acoustic streaming. Acoustic cavitation also leads to the generation of inhomogeneous nuclei, that is, cavitation bubbles, so that a large number of inhomogeneous nuclei of cavitation bubbles causes the grain refinement of primary silicon even above the liquidus temperature.

Report

(4 results)
  • 2010 Annual Research Report   Final Research Report ( PDF )
  • 2009 Annual Research Report
  • 2008 Annual Research Report
  • Research Products

    (53 results)

All 2011 2010 2009 2008

All Journal Article (27 results) (of which Peer Reviewed: 27 results) Presentation (26 results)

  • [Journal Article] 超音波照射による連続鋳造マグネシウム合金ビレットの結晶粒微細化2011

    • Author(s)
      佐々木悠、恒川好樹、奥宮正洋、清水和紀
    • Journal Title

      日本鋳造工学会誌 第83巻、第2号

      Pages: 93-98

    • NAID

      10027890390

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 超音波照射による連続鋳造マグネシウム合金ビレットの結晶粒微細化2011

    • Author(s)
      佐々木悠
    • Journal Title

      日本鋳造工学会誌

      Volume: 第83巻,第2号 Pages: 93-98

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Ultrasonic Melt-Treatment on the Eutectic Silicon and Iron Intermetallic Phases in Al-Si Cast Alloys2010

    • Author(s)
      W.Khalifa, Y.Tsunekawa, M.Okumiya
    • Journal Title

      Materials Science Forum Vol.638-642

      Pages: 431-436

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Ultrasonic Grain Refining Effects in A356 Al-Si Cast Alloy2010

    • Author(s)
      W.Khalifa, Y.Tsunekawa, M.Okumiya
    • Journal Title

      Transactions of the American Foundry Society Vol.118

      Pages: 91-98

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 超音波照射による過共晶Al-Si合金の初晶けい素微細化2010

    • Author(s)
      福井雄太、恒川好樹、奥宮正洋
    • Journal Title

      日本鋳造工学会誌 第82巻、第10号

      Pages: 618-624

    • NAID

      10026718242

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Appearance of Non-Equilibrim・-Aluminum Grains in Hypereutectic Al-Si Alloy through Sono-Solidification2010

    • Author(s)
      恒川好樹, 田賀佳奈子, 福井雄太, 奥宮正洋
    • Journal Title

      Materials Science Forum Vols.638-642

      Pages: 362-367

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Nucleation with Collapse of Acoustic Cavitation in Molten Al-Si Alloys2010

    • Author(s)
      福井雄太, 恒川好樹, 奥宮正洋
    • Journal Title

      Advanced Materials Research Vols.89-91

      Pages: 190-195

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of ultrasonic treatment on the Fe-intermetallic phases in ADC12 die cast alloy2010

    • Author(s)
      Waleed Khalifa
    • Journal Title

      Materials Processing Technology

      Volume: Vol.210 Pages: 2178-2187

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Ultrasonic Grain Refining Effects in A356 Al-Si Cast Alloy2010

    • Author(s)
      Waleed Khalifa
    • Journal Title

      Transactions of the American Foundry Society

      Volume: Vol.118 Pages: 91-98

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 超音波照射による過共晶Al-Si合金の初晶けい素微細化2010

    • Author(s)
      福井雄太
    • Journal Title

      日本鋳造工学会誌

      Volume: 第82巻,第10号 Pages: 618-624

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Ultrasonic Melt-Treatment on the Eutectic Silicon and Iron Intermetallic Phases in Al-Si Cast Alloys2010

    • Author(s)
      Waleed Khalifa
    • Journal Title

      Materials Science Forum Vols.638-642

      Pages: 431-436

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Appearance of Non-Equilibrim α-Aluminum Grains in Hypereutectic Al-Si Alloy through Sono-Solidification2010

    • Author(s)
      Yoshiki Tsunekawa
    • Journal Title

      Materials Science Forum Vols.638-642

      Pages: 362-367

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Nucleation with Collapse of Acoustic Cavitation in Molten Al-Si Alloys2010

    • Author(s)
      Yuta Fukui
    • Journal Title

      Advanced Materials Research Vols.89-91

      Pages: 190-195

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 超音波キャビテーションによるAl-18mass%Si合金での非平衡・-Al固溶体の晶出2009

    • Author(s)
      田賀佳奈子、福井雄太、恒川好樹、奥宮正洋
    • Journal Title

      日本鋳造工学会誌 第81巻、第10号

      Pages: 469-474

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 超音波キャビテーションによるAl-18mass%Si合金での非平衡α-Al固溶体の晶出2009

    • Author(s)
      田賀佳奈子
    • Journal Title

      日本鋳造工学会誌 第81巻

      Pages: 469-474

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Structural evolution of mechanically alloyed Al-12Si/TiB_2/h-BN composite powder coating by atmospheric plasma spraying2009

    • Author(s)
      C. Tekmen
    • Journal Title

      Surface & Coating Technology(Elsevier) Vol. 203

      Pages: 2046-2051

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Ultrasonic Cavitation Treatment for Soldering on Zr-based Bulk Metallic Glass2008

    • Author(s)
      S.Tamura, Y.Tsunekawa, M.Okumiya, M.Hatakeyama
    • Journal Title

      Journal of Materials Processing Technology, (Elsevier) Vol.206

      Pages: 322-327

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of ultrasonic melt treatment on microstructure of A356 aluminium cast alloys2008

    • Author(s)
      W.Khalifa, Y.Tsunekawa, M.Okumiya
    • Journal Title

      International Journal Cast Metal Research Vol.21, No.1-4

      Pages: 129-134

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Reheating to the Semisolid State on the Microstructure of the A356 Aluminum Alloy Produced by Ultrasonic Melt-Treatment2008

    • Author(s)
      W.Khalifa, Y.Tsunekawa, M.Okumiya
    • Journal Title

      Solid State Phenomena Vol.141-143

      Pages: 499-504

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Hot-Dip Coating of Lead-free Aluminum on Steel Substrates with Ultrasonic Vibration2008

    • Author(s)
      Y.Tsunekawa, S.Tamura, M.Okumiya, N.Ishihara
    • Journal Title

      J.Mater.Sci.Technol. Vol.24, No.1

      Pages: 41-44

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Ultrasonic Cavitation Treatment for Soldering on Zr-based Bulk Metallic Glass2008

    • Author(s)
      S. Tamura
    • Journal Title

      Journal of Materials Proceeding Technology (Elsevier) Vol. 206

      Pages: 322-327

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of plasma spray parameters. on in-flight particle characteristics and in-situ Alumina formation2008

    • Author(s)
      C. Tekmen
    • Journal Title

      Surface & Coating Technology (Elsevier) Vol. 203

      Pages: 223-228

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] In-situ Plasma Spraying : Alumina Formation and In-flight Particle Diagnostic2008

    • Author(s)
      C. Tekmen
    • Journal Title

      Surface and Coating Technology (Elsevier) Vol. 202

      Pages: 4163-4169

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] In-situ TiB_2 and Al_2O_3 Formation by DC Plasma Spraying2008

    • Author(s)
      C. Tekmen
    • Journal Title

      Surface & Coating Technology (Elsevier) Vol. 202

      Pages: 4170-4175

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of ultrasonic melt treatment on microstructure of A356aluminium cast alloys2008

    • Author(s)
      W. Khalifa
    • Journal Title

      International Journal Cast Metal Research Vol. 21, No. 1-4

      Pages: 129-134

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Reheating to the Semisolid State on the Microstructure of the A356 Aluminum Alloy Produced by Ultrasonic Melt-Treatment2008

    • Author(s)
      W. Khalifa
    • Journal Title

      Solid State Phenomina Vols. 141-143

      Pages: 499-504

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Hot-Dip Coating of Lead-free Aluminum on steel Substrates with Ultrasonic Vibration2008

    • Author(s)
      Y. Tsunekawa
    • Journal Title

      J. Mater. Sci. Technol Vol. 24, No. l

      Pages: 41-44

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Presentation] Thixocasting with Ultrasonically Treated Al-Si Alloy Billets Containing Iron as Impurity-Sono-solidification in Al-Si Alloys-2010

    • Author(s)
      恒川好樹
    • Organizer
      KFS Annual Autumn Meeting
    • Place of Presentation
      Incheon University, Korea
    • Year and Date
      2010-11-11
    • Related Report
      2010 Final Research Report
  • [Presentation] Thixocasting with Ultrasonically Treated Al-Si Alloy Billets Containing Iron as Impurity-Sono-solidification in Al-Si Alloys-2010

    • Author(s)
      Yoshiki Tsunekawa
    • Organizer
      KFS Annual Autum Meeting
    • Place of Presentation
      Incheon University, Korea(招待講演)
    • Year and Date
      2010-11-11
    • Related Report
      2010 Annual Research Report
  • [Presentation] Crystallization of Non-equilibrium a-Aluminum and Primary Silicon with Acoustic Cavitation in Hypereutectic Al-Si Alloy2010

    • Author(s)
      恒川好樹, 田賀佳奈子, 福井雄太, 奥宮正洋
    • Organizer
      The 69th World Foundry Congress
    • Place of Presentation
      浙江省人民大会堂,Hangzhou, China
    • Year and Date
      2010-10-18
    • Related Report
      2010 Final Research Report
  • [Presentation] Crystallization of Non-equilibrium a-Aluminum and Primary Silicon with Acoustic Cavitation in Hypereutectic Al-Si Alloy2010

    • Author(s)
      Yoshiki Tsunekawa
    • Organizer
      The 69^<th> World Foundry Congress
    • Place of Presentation
      浙江省人民大会堂,Hangzhou,China
    • Year and Date
      2010-10-18
    • Related Report
      2010 Annual Research Report
  • [Presentation] 超音波処理したAl-18wt%Si合金ビレットの半溶融遠心鋳造2010

    • Author(s)
      宮本侑典、恒川好樹、奥宮正洋
    • Organizer
      日本鋳造工学会第157回全国講演大会
    • Place of Presentation
      北海道大学
    • Year and Date
      2010-10-03
    • Related Report
      2010 Annual Research Report 2010 Final Research Report
  • [Presentation] Sono-Solidification in Hypereutectic Al-Si Alloy2010

    • Author(s)
      恒川好樹
    • Organizer
      ICAA12
    • Place of Presentation
      パシフィコ横浜
    • Year and Date
      2010-09-07
    • Related Report
      2010 Final Research Report
  • [Presentation] Sono-Solidification in Hypereutectic Al-Si Alloy2010

    • Author(s)
      Yoshiki Tsunekawa
    • Organizer
      ICAA12
    • Place of Presentation
      パシフィコ横浜(招待講演)
    • Year and Date
      2010-09-07
    • Related Report
      2010 Annual Research Report
  • [Presentation] アルミニウム合金のサステイナブル鋳造プロセス-超音波溶融処理Al-Si-Feビレットの半溶融鋳造-2010

    • Author(s)
      恒川好樹
    • Organizer
      日本鋳造工学会ダイカスト研究部会
    • Place of Presentation
      名古屋国際会議場
    • Year and Date
      2010-09-02
    • Related Report
      2010 Final Research Report
  • [Presentation] アルミニウム合金のサステイナブル鋳造プロセスー超音波溶融処理Al-Si-Feビレットの半溶融鋳造-2010

    • Author(s)
      恒川好樹
    • Organizer
      日本鋳造工学会ダイカスト研究部会
    • Place of Presentation
      名古屋国際会議場(招待講演)
    • Year and Date
      2010-09-02
    • Related Report
      2010 Annual Research Report
  • [Presentation] Improvement in Weltability by Ultrasound and Its Application to Cast Joining2010

    • Author(s)
      Y.Tsunekawa, M.Okumiya, Y.Furukawa
    • Organizer
      CIMTEC2010
    • Place of Presentation
      Montecatini Terme, Italy
    • Year and Date
      2010-06-11
    • Related Report
      2010 Annual Research Report 2010 Final Research Report
  • [Presentation] 超音波キャビテーションによるAl-18mass%合金での非平衡・-Al固溶体の晶出2010

    • Author(s)
      田賀佳奈子、福井雄太、恒川好樹、奥宮正洋
    • Organizer
      日本鋳造工学会第156回全国講演大会
    • Place of Presentation
      近畿大学
    • Year and Date
      2010-05-23
    • Related Report
      2010 Final Research Report
  • [Presentation] 超音波キャビテーションによるAl-18mass%合金での非平衡α-Al固溶体の晶出2010

    • Author(s)
      田賀佳奈子
    • Organizer
      日本鋳造工学会第156回全国講演大会
    • Place of Presentation
      近畿大学
    • Year and Date
      2010-05-23
    • Related Report
      2010 Annual Research Report
  • [Presentation] Appearance of Non-Equilibrim・-Aluminum Grains in Hypereutectic Al-Si Alloy through Sono-Solidification2009

    • Author(s)
      恒川好樹
    • Organizer
      THERMEC' 2009
    • Place of Presentation
      Technical University Berlin, Germany
    • Related Report
      2010 Final Research Report
  • [Presentation] Appearance of Non-Equilibrim α-Aluminum Grains in Hypereutectic Al-Si Alloy through Sono-Solidification2009

    • Author(s)
      Yoshiki Tsunekawa
    • Organizer
      THERMEC'2009
    • Place of Presentation
      Technical University Berlin, Germany
    • Related Report
      2009 Annual Research Report
  • [Presentation] Graphite Structure in Plasma Sprayed Coatings with Iron Powder and Suspension2008

    • Author(s)
      K.Iwata
    • Organizer
      The 3rd Asian Thermal Spray Conference
    • Place of Presentation
      Shingapore
    • Related Report
      2010 Final Research Report
  • [Presentation] 超音波による半溶融鋳造用Al-Si-Feビレットのミクロ組織の改良2008

    • Author(s)
      本村隆寛
    • Organizer
      日本鋳造工学会第153回全国講演大会
    • Place of Presentation
      金沢市
    • Related Report
      2010 Final Research Report
  • [Presentation] Effect of Reheating to the Semisolid State on the Microstructure of the A356 Aluminum Alloy Produced by Ultrasonic Melt-Treatment2008

    • Author(s)
      W.Khalifa
    • Organizer
      The 10th International Conference on Semi-Solid Processing of Alloys and Composites
    • Place of Presentation
      Aachen, Germany
    • Related Report
      2010 Final Research Report
  • [Presentation] Increase in Graphite Carbon in Plasma-sprayed Cast Iron Coatings Based on Flying Droplet Diagnostic2008

    • Author(s)
      恒川好樹
    • Organizer
      International Thermal Spray Conference
    • Place of Presentation
      Maastricht, The Netherlands
    • Related Report
      2010 Final Research Report
  • [Presentation] Effect of Ultrasonic Melt Treatment on the Microstructure of A356 Aluminum Cast Alloys2008

    • Author(s)
      W.Khalifa
    • Organizer
      10^<th> Asian Foundry Congress
    • Place of Presentation
      ポートメッセなごや
    • Related Report
      2010 Final Research Report
  • [Presentation] Al-Si合金の一方向凝固組織に及ぼす超音波の影響2008

    • Author(s)
      福井雄太
    • Organizer
      日本鋳造工学会第152回全国講演大会
    • Place of Presentation
      ポートメッセなごや
    • Related Report
      2010 Final Research Report
  • [Presentation] Effect of Ultrasonic Melt Treatment on the Microstructure of A356 Aluminum Cast Alloys2008

    • Author(s)
      W. Khalifa
    • Organizer
      10^<th> Asian Foundry Congress (AFC-10)
    • Place of Presentation
      Portmesse Nagoya, Nagoya, Japan
    • Related Report
      2008 Annual Research Report
  • [Presentation] Al-Si合金の一方向凝固組織に及ぼす超音波の影響2008

    • Author(s)
      福井雄太
    • Organizer
      日本鋳造工学会第152回全国講演大会
    • Place of Presentation
      名古屋
    • Related Report
      2008 Annual Research Report
  • [Presentation] Effect of Reheating to the Semisolid State on the Microstructureof the A356 Aluminum Alloy Produced by Ultrasonic Melt-Treatment2008

    • Author(s)
      W. Khalifa
    • Organizer
      The 10th International Conference on Semi-Solid Processing of Alloys and Composites (S2P2008)
    • Place of Presentation
      Aachen, Germany
    • Related Report
      2008 Annual Research Report
  • [Presentation] 超音波による半溶融鋳造用Al-Si-Feビレットのミクロ組織の改良2008

    • Author(s)
      本村隆寛
    • Organizer
      日本鋳造工学会第153回全国講演大会
    • Place of Presentation
      金沢
    • Related Report
      2008 Annual Research Report
  • [Presentation] Increase in Graphite Carbon in Plasma-sprayed Cast Iron Coatings Based on Flying Droplet Diagnostic2008

    • Author(s)
      Y. Tsunekawa
    • Organizer
      International Thermal Spray Conference (ITSC2008)
    • Place of Presentation
      Maastricht, The Netherlands
    • Related Report
      2008 Annual Research Report
  • [Presentation] Graphite Structure in Plasma Sprayed Coatings with Iron Powder and Suspension2008

    • Author(s)
      K. Iwata
    • Organizer
      The 3rd Asian Thermal Spray Conference (ATSC2008)
    • Place of Presentation
      Singapore
    • Related Report
      2008 Annual Research Report

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Published: 2008-04-01   Modified: 2016-04-21  

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