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Skill-free Mirror Grinding Method Based on In-process Measurement of Grain Cutting-edge Density

Research Project

Project/Area Number 20560112
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionSophia University

Principal Investigator

SAKAMOTO Haruhisa  Sophia University, 理工学部, 准教授 (40276514)

Co-Investigator(Kenkyū-buntansha) SHIMIZU Shinji  上智大学, 理工学部, 教授 (70146801)
Project Period (FY) 2008 – 2010
Project Status Completed (Fiscal Year 2010)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2010: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2009: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2008: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Keywords研削砥石 / 作業面状態 / 研削抵抗 / インプロセス計測 / 砥粒切れ刃密度 / 連続切れ刃間隔 / マイクロバブル / 清浄化 / 鏡面研削 / 作業面状熊 / 切れ刃密度 / スキルフリー / 鏡面削加工 / 研削液 / 作業面 / プロファイル / 実効切れ刃層深さ
Research Abstract

In order to realize the skill-free mirror grinding process, five research themes are examined in this study : 1) Generalization of on-machine measurement system of working surface profile of grinding wheel, 2) Establishment of the quantification method of the grain cutting-edge density, 3) Grasp of the change of the grain cutting-edge distributions with dressing, 4) Establishment of the quantification method of successive cutting-edge spacing, 5) Development of the coolant purifying method with the micro-bubble supply. Those practical examinations have clarified the relationships between grinding process and the change in the cutting-edge distributions, and realized the novel management method of grinding coolant. From the results, the skill-free mirror grinding has advanced one step to realization.

Report

(4 results)
  • 2010 Annual Research Report   Final Research Report ( PDF )
  • 2009 Annual Research Report
  • 2008 Annual Research Report
  • Research Products

    (19 results)

All 2011 2010 2009 2008

All Journal Article (15 results) (of which Peer Reviewed: 15 results) Presentation (4 results)

  • [Journal Article] Analysis of Effective Cutting-edge Distribution of Grinding Wheel Based on Topography of Working and Ground Surfaces2011

    • Author(s)
      H.Sakamoto, K.Nakamura, Y.Sasaki, S.Shimizu
    • Journal Title

      Advanced Materials Research (掲載決定)

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 単石ダイヤモンドによるドレッシングに伴う研削砥石の切れ刃分布状態の生成過程2011

    • Author(s)
      坂本治久,清水伸二
    • Journal Title

      砥粒加工学会誌 Vol.55(掲載決定)

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 単石ダイヤモンドによるドレッシングに伴う研削砥石の切れ刃分布状態の生成過程2011

    • Author(s)
      坂本治久, 清水伸二
    • Journal Title

      砥粒加工学会誌

      Volume: 55(査読中)

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Analysis of Effective Cutting-edge Distribution of Grinding Wheel Based on Topography of Working and Ground Surfaces2011

    • Author(s)
      H.Sakamoto, K.Nakamura, Y.Sasaki, S.Shimizu
    • Journal Title

      Advanced Materials Research

      Volume: (未確定 査読中)

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Generation process of cutting-edge distribution on grinding wheel with single-point diamond dressing2010

    • Author(s)
      坂本治久, 清水伸二
    • Journal Title

      Advanced Materials Research Vols.126-128

      Pages: 1001-1006

    • NAID

      10029268131

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 砥粒の支持剛性を考慮した研削砥石における切れ刃密度の机上計測法2010

    • Author(s)
      坂本治久,清水伸二
    • Journal Title

      砥粒加工学会誌 Vol.54, No.7

      Pages: 431-436

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 砥粒の支持剛性を考慮した研削砥石における切れ刃密度の機上計測法2010

    • Author(s)
      坂本治久, 清水伸二
    • Journal Title

      砥粒加工学会誌

      Volume: 54 Pages: 431-436

    • NAID

      10026793055

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Generation process of cutting-edge distribution on grinding wheel with single-point diamond dressing2010

    • Author(s)
      H.Sakamoto, S.Shimizu
    • Journal Title

      Advanced Materials Research

      Volume: 126-128 Pages: 1001-1006

    • NAID

      10029268131

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 砥粒の支持剛性を考慮した研削砥石における切れ刃密度の机上計測法2010

    • Author(s)
      坂本治久, 清水伸二
    • Journal Title

      砥粒加工学会誌(掲載決定済み, 巻号未定)

      Pages: 6-6

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Estimation method of grain-height distribution based on the working surface profile of grinding wheels2009

    • Author(s)
      H.Sakamoto, S.Shimizu, S.Kashiwabara, H.Tsubakiyam
    • Journal Title

      Advanced Materials Research Vols.76-78

      Pages: 143-148

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Quantification method of cutting-edge density considering grain distribution and grinding mechanism2009

    • Author(s)
      H.Sakamoto, H.Tsubakiyam, S.Shimizu, S.Kashiwabara
    • Journal Title

      Advanced Materials Research Vols.76-78

      Pages: 149-154

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Estimation method of grain-height distribution based on workine surface profile of grinding wheel2009

    • Author(s)
      H.Sakamoto, S.Shimizu, S.Kashiwabara
    • Journal Title

      Advanced Materials Research 76-78

      Pages: 143-148

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Quantification method of cutting-edge density considering grain distribution and grinding mechanism2009

    • Author(s)
      H.Sakamoto, H.Tsubakiyama, H.Shimizu, S.Kashiwabara
    • Journal Title

      Advanced Materials Research 76-78

      Pages: 149-154

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Estimation method of grain-height distribution based on working surface profile of grinding wheel2009

    • Author(s)
      H. Sakamoto, S. Shimizu, S. Kashiwabara
    • Journal Title

      Key Engineering Materials (校閲終了, 掲載予定)

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Quantification method of cutting-edge density considering grain distribution and grinding mechanism2009

    • Author(s)
      H. Sakamoto, H. Tsubakiyama, H. Shimizu, S. Kashiwabara
    • Journal Title

      Key Engineering Materials (校閲終了, 掲載予定)

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Presentation] マイクロバブルを応用した研削液の清浄化法の提案2009

    • Author(s)
      坂本治久,椿山仁士,清水伸二,武靖久
    • Organizer
      2009年度精密工学会春学術講演会
    • Place of Presentation
      中央大学にて発表
    • Year and Date
      2009-03-12
    • Related Report
      2010 Final Research Report
  • [Presentation] マイクロバブルを応用した研削液の清浄化法の提案2009

    • Author(s)
      坂本治久, 椿山仁士, 清水伸二, 武靖久
    • Organizer
      2009年度精密工学会春学術講演会
    • Place of Presentation
      中央大学
    • Year and Date
      2009-03-12
    • Related Report
      2008 Annual Research Report
  • [Presentation] 砥石作業面上の個々の砥粒に作用する平均研削抵抗に基づく円筒研削特性の評価2008

    • Author(s)
      坂本治久,椿山仁士,清水伸二
    • Organizer
      2008年度砥粒加工学会学術講演会(ABTEC2008)
    • Place of Presentation
      滋賀県立大学にて発表
    • Year and Date
      2008-09-03
    • Related Report
      2010 Final Research Report
  • [Presentation] 砥石作業面上の個々の砥粒に作用する平均研削抵抗に基づく円筒研削特性の評価2008

    • Author(s)
      坂本治久, 椿山仁士, 清水伸
    • Organizer
      2008年度砥粒加工学会学術講演会(ABTEC2008
    • Place of Presentation
      滋賀県立大学
    • Year and Date
      2008-09-03
    • Related Report
      2008 Annual Research Report

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Published: 2008-04-01   Modified: 2016-04-21  

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