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Development of vibratory OD-blade slicing method with high efficiency and long tool life for composite materials

Research Project

Project/Area Number 20560116
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionKanazawa Institute of Technology

Principal Investigator

ISHIKAWA Ken-ichi  Kanazawa Institute of Technology, 工学部, 教授 (00064452)

Co-Investigator(Kenkyū-buntansha) UNEDA Michio  金沢工業大学, 工学部, 准教授 (00298324)
Project Period (FY) 2008 – 2010
Project Status Completed (Fiscal Year 2010)
Budget Amount *help
¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000)
Fiscal Year 2010: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2009: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2008: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Keywords切削・研削加工 / 複合材料 / 切断加工 / 砥粒加工 / 外周刃 / 振動 / 高能率 / 工具寿命
Research Abstract

Composite materials are expected to be effective for use in mechanical and structural parts, such as airplane parts. Carbon Fiber Reinforced Plastics (CFRP) are frequently used. When CFRP are used for mechanical structural parts, the need to slice or drill them is inevitable ; an abrasive machining method by OD-blade has been widely used to slice them. However, one drawback of the OD-blade slicing method is low tool life due to the hardness of carbon fiber. This study was performed to establish and examine the practical applicability of the vibratory OD-blade slicing method to slice composite materials, such as CFRP. The obtained results are follows. (1) The slicing force and tool wear in vibratory slicing remarkably decreases compared with in the conventional slicing. (2) The slicing accuracy such as the surface roughness, waviness and edge chipping in the vibratory slicing method is similar to them in the conventional slicing method.

Report

(4 results)
  • 2010 Annual Research Report   Final Research Report ( PDF )
  • 2009 Annual Research Report
  • 2008 Annual Research Report
  • Research Products

    (5 results)

All 2009 2008 Other

All Journal Article (4 results) (of which Peer Reviewed: 4 results) Remarks (1 results)

  • [Journal Article] 複合材料(CFRP)を切断対象とした振動外周刃切断方式の加工特性に関する研究-繊維方向が切断特性に及ぼす影響-2009

    • Author(s)
      畝田道雄,成瀬尚,山下義徳,石川憲一
    • Journal Title

      砥粒加工学会誌 53,10

      Pages: 627-632

    • NAID

      10025533820

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 複合材料(CFRP)を切断対象とした振動外周刃切断方式の加工特性に関する研究-繊維方向が切断特性に及ぼす影響-2009

    • Author(s)
      畝田道雄, 成瀬尚, 山下義徳, 石川憲一
    • Journal Title

      砥粒加工学会誌 53

      Pages: 627-632

    • NAID

      10025533820

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 複合材料を切断対象とした振動外周刃切断方式の加工特性に関する基礎研究2008

    • Author(s)
      畝田道雄,成瀬 尚,石川憲一,諏訪部仁
    • Journal Title

      砥粒加工学会誌 52,7

      Pages: 412-416

    • NAID

      10021136831

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 複合材料を切断対象とした振動外周刃切断方式の加工特性に関する基礎研究2008

    • Author(s)
      畝田道雄, 成瀬 尚, 石川憲一, 諏訪部 仁
    • Journal Title

      砥粒加工学会誌 52

      Pages: 412-416

    • NAID

      10021136831

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Remarks] ホームページ等

    • Related Report
      2010 Final Research Report

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Published: 2008-04-01   Modified: 2016-04-21  

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