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Analysis of swing mechanism of weld pool shape of switchback welding and its application

Research Project

Project/Area Number 20560667
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionSaitama University

Principal Investigator

KANEKO Yasuyoshi  Saitama University, 大学院・理工学研究科, 准教授 (10233892)

Project Period (FY) 2008 – 2010
Project Status Completed (Fiscal Year 2010)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2010: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2009: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2008: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Keywords接合・溶接 / GMA溶接 / 裏ビード制御 / スイッチバック溶接 / 材料加工・処理 / チタン溶接 / マグネシウム合金溶接 / FEM / オ料加工・処理 / MIG溶接
Research Abstract

The switchback welding method can obtain a steady back bead and the penetration shape. The purpose of this research is to show the availability of this welding method in one side welding without thick plate. First, the mechanism of the movement phenomenon of the weld pool shape was analyzed when the switchback operated. Next, the best parameter of the switchback welding with the groove gap was detected. And the method of increasing the welding speed was developed. The availability of the switchback welding in joints other than the mild steel material such as titanium was verified.

Report

(4 results)
  • 2010 Annual Research Report   Final Research Report ( PDF )
  • 2009 Annual Research Report
  • 2008 Annual Research Report
  • Research Products

    (21 results)

All 2011 2010 2009 2008

All Journal Article (10 results) (of which Peer Reviewed: 6 results) Presentation (11 results)

  • [Journal Article] 薄板チタン溶接へのMIGスイッチバック溶接の適用2011

    • Author(s)
      山根敏、宇治克将、本田尚也、金子裕良
    • Journal Title

      溶接学会論文集 Vol.29、No.1

      Pages: 61-64

    • NAID

      10030150603

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 薄板チタン溶接へのMIGスイッチバック溶接の適用2011

    • Author(s)
      山根敏、宇治克将、本田尚也、金子裕良
    • Journal Title

      溶接学会論文集

      Volume: 第29巻第1号 Pages: 61-64

    • NAID

      10030150603

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 溶接プロセスの自動化・知能化技術~厚板溶接の自動化~2010

    • Author(s)
      金子裕良
    • Journal Title

      ボイラー・クレーン・溶接の実務&展望 No.255

      Pages: 26-33

    • Related Report
      2010 Final Research Report
  • [Journal Article] 溶接プロセスの自動化・知能化技術~溶接溶融池形状のセンシングと制御~2010

    • Author(s)
      金子裕良
    • Journal Title

      ボイラー・クレーン・溶接の実務&展望 No.254

      Pages: 29-36

    • Related Report
      2010 Final Research Report
  • [Journal Article] 溶接プロセスの自動化・知能化技術~厚板溶接の自動化~2010

    • Author(s)
      金子裕良
    • Journal Title

      ボイラー・クレーン・溶接の実務&展望

      Volume: No.254 Pages: 26-33

    • Related Report
      2010 Annual Research Report
  • [Journal Article] Numerical simulation of MIG weld pool in switchback welding2009

    • Author(s)
      Y.Kaneko, S.Yamane, K.Oshima
    • Journal Title

      Welding in the World Vol.53, No.11/12

      Pages: 101-106

    • NAID

      10030884798

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Numerical simulation of MIG weld pool in switchback welding2009

    • Author(s)
      Y.Kaneko, S.Yamane, K.Oshima
    • Journal Title

      Welding in the World Vol.53, No 11/12

    • NAID

      10030884798

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 溶接プロセスの自動化・知能化技術~溶接溶融池形状のセンシングと制御~2009

    • Author(s)
      金子裕良
    • Journal Title

      ボイラー・クレーン・溶接の実務&展望 No.254

      Pages: 29-36

    • Related Report
      2009 Annual Research Report
  • [Journal Article] Estimation of welding voltage using neural network in GMA Welding2008

    • Author(s)
      M.Koizumi, S.Yamane, Y.Imai, Y.Kaneko, K.Oshima
    • Journal Title

      Proc.of 8th International Welding Symposium Vol.1

      Pages: 217-217

    • NAID

      10030148834

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Estimation of welding voltage using neural network in GMA Welding2008

    • Author(s)
      M. Koizumi
    • Journal Title

      Proc. of 8th International Welding Symposium 1

      Pages: 217-217

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Presentation] マグネシウム合金におけるTIG溶接の高品質化に関する研究2010

    • Author(s)
      高田太郎(金子裕良)
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      日本大学工学部
    • Year and Date
      2010-09-08
    • Related Report
      2010 Final Research Report
  • [Presentation] 溶接協調システムのチタン溶接への適用2010

    • Author(s)
      宇治克将(金子裕良)
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      日本大学工学部
    • Year and Date
      2010-09-08
    • Related Report
      2010 Final Research Report
  • [Presentation] マグネシウム合金におけるTIG溶接の高品質化に関する研究2010

    • Author(s)
      高田太郎、金子裕良、山根敏、大嶋健司
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      日本大学
    • Year and Date
      2010-09-08
    • Related Report
      2010 Annual Research Report
  • [Presentation] 溶接協調システムのチタン溶接への適用2010

    • Author(s)
      宇治克将、山根敏、金子裕良、大嶋健司
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      日本大学
    • Year and Date
      2010-09-08
    • Related Report
      2010 Annual Research Report
  • [Presentation] スイッチバック溶接における裏波ビードの安定化2009

    • Author(s)
      戸島伸彰(金子裕良)
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      徳島大学工学部
    • Year and Date
      2009-09-09
    • Related Report
      2010 Final Research Report
  • [Presentation] スイッチバック溶接における裏波ビードの安定化2009

    • Author(s)
      戸島伸彰, 山根敏, 金子裕良, 大嶋健司
    • Organizer
      溶接学会 秋季全国大会
    • Place of Presentation
      徳島大学
    • Year and Date
      2009-09-09
    • Related Report
      2009 Annual Research Report
  • [Presentation] Stability of Back Bead in GMA Switchback Welding for Butt Joint2009

    • Author(s)
      金子裕良(金子裕良)
    • Organizer
      International Institute of Welding
    • Place of Presentation
      シンガポール
    • Year and Date
      2009-06-15
    • Related Report
      2010 Final Research Report 2009 Annual Research Report
  • [Presentation] スイッチバック溶接における溶接溶融池形状の解析2009

    • Author(s)
      金子裕良
    • Organizer
      日本溶接協会ロボット溶接研究委員会
    • Place of Presentation
      埼玉大学・東京ステーションカレッジ
    • Year and Date
      2009-03-02
    • Related Report
      2010 Final Research Report 2008 Annual Research Report
  • [Presentation] スイッチバック溶接に関する基礎および開先溶接への応用2008

    • Author(s)
      金子裕良
    • Organizer
      日本溶接協会電気溶接機部会技術委員会
    • Place of Presentation
      大阪・中央電気倶楽部
    • Year and Date
      2008-11-05
    • Related Report
      2010 Final Research Report 2008 Annual Research Report
  • [Presentation] スイッチバック溶接における溶融池形状と溶接変形の解析2008

    • Author(s)
      宮下建(金子裕良)
    • Organizer
      溶接学会秋季全国大会
    • Place of Presentation
      北九州国際会議場
    • Year and Date
      2008-09-11
    • Related Report
      2010 Final Research Report
  • [Presentation] スイッチバック溶接における溶融池形状と溶接変形め解析2008

    • Author(s)
      金子裕良
    • Organizer
      溶接学会平成20年度秋季全国大会
    • Place of Presentation
      北九州国際会議場
    • Year and Date
      2008-09-11
    • Related Report
      2008 Annual Research Report

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Published: 2008-04-01   Modified: 2016-04-21  

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