Modeling and Design of Inverse Manufacturing Systems considering Different Product Recovery Lifecycle

• Project/Area Number: 20710122
• Research Category: Grant-in-Aid for Young Scientists (B)
• Allocation Type: Single-year Grants
• Research Field: Social systems engineering/Safety system
• Research Institution: Musashi Institute of Technology
• Principal Investigator: YAMADA Tetsuo Musashi Institute of Technology, 環境情報学部, 准教授 (90334581)
• Project Period (FY): 2008 – 2010
• Project Status: Completed (Fiscal Year 2010)
• Budget Amount: ¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000); Fiscal Year 2010: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000); Fiscal Year 2009: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000); Fiscal Year 2008: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
• Keywords: 循環型生産システム / 製品ライフサイクル・マネジメント / リユース・リサイクル / 分解生産システム / 組立生産システム / 環境経営工学 / シミュレーション / 製品ライフサイクルマネジメント / 環境 / 経営工学

Research Abstract

This research models and designs inverse manufacturing systems with assembly and disassembly considering the different product recovery lifecycle in view of material process and flow. Main findings are to classify Japanese cases and challenges for the inverse manufacturing systems, visualize and design their productivity for reuse and recycling, and model the product recovery lifecycle by the product lifecycle management.

Research Products

• [Journal Article] エコ生産システム～持続可能なモノづくり～ (2011)
  • Author(s): 山田哲男
  • Journal Title: 工場管理 Vol.57, No.1 Pages: 142-143
• [Journal Article] エコ生産システム～持続可能なモノづくり～ (2011)
  • Author(s): 山田哲男
  • Journal Title: 工場管理 Volume: Vol.57 Pages: 142-143
• [Journal Article] A Performance Evaluation of Disassembly Systems with Reverse Blocking. (2009)
  • Author(s): T.Yamada, N.Mizuhara, H.Yamamoto, M.Matsui.
  • Journal Title: Computers and Industrial Engineering. Vol.56, Issue 1 Pages: 1113-1125
  • Peer Reviewed
• [Journal Article] 循環型生産システムの国内事例と異なる製品再生ライフサイクルを考慮した設計課題 (2009)
  • Author(s): 山田哲男
  • Journal Title: 武蔵工業大学環境情報学部紀要 第10号 Pages: 100-107
• [Journal Article] A Performance Evaluation of Disassembly Systems with Reverse Blocking (2009)
  • Author(s): T.Yamada, N.Mizuhara, H.Yamamoto, M.Matsui
  • Journal Title: Computers and Industrial Engineering Vol.56 Pages: 1113-1125
  • Peer Reviewed
• [Journal Article] 需要変化のもとでの効率的組立システムの比較研究 (2008)
  • Author(s): 山田哲男, 掛札智美, 長友寛, 松井正之
  • Journal Title: 日本経営工学会論文誌 Vol.59, No.1 Pages: 1-10
  • NAID: 110007521745
  • Peer Reviewed
• [Journal Article] 需要変化のもとでの効率的組立システムの比較研究 (2008)
  • Author(s): 山田哲男, 掛札智美, 長友寛, 松井正之
  • Journal Title: 日本経営工学会論文誌 Vol.59 Pages: 1-10
  • NAID: 110007521745
  • Peer Reviewed
• [Presentation] Homework for Next Generation in Industrial Sustainability -Research Challenges in Production and Logistics Systems for Sustainability. (2011)
  • Author(s): T.Yamada
  • Organizer: UK-Japan Workshop on Industrial Sustainability
  • Place of Presentation: The British Embassy Tokyo(東京), Invited Lecture
  • Year and Date: 2011-01-12
• [Presentation] Homework for Next Generation in Industrial Sustainability-Research Challenges in Production and Logistics Systems for Sustainability (2011)
  • Author(s): T.Yamada
  • Organizer: UK-Japan Workshop on Industrial Sustainability (Invited Lecture)
  • Place of Presentation: The British Embassy Tokyo (東京都)
  • Year and Date: 2011-01-12
• [Presentation] Modeling and Design for Reuse Inverse Manufacturing Systems with Product Recovery Values. (2010)
  • Author(s): T.Yamada, N.Ohta.
  • Organizer: The 8th Global Conference on Sustainable Manufacturing, Sustainable Product Development and Life Cycle Engineering.
  • Place of Presentation: AbuDhabi, UAE
  • Year and Date: 2010-11-23
• [Presentation] Modeling and Design for Reuse Inverse Manufacturing Systems with Product Recovery Values (2010)
  • Author(s): T.Yamada, N.Ohta
  • Organizer: The 8th Global Conference on Sustainable Manufacturing, Sustainable Product Development and Life Cycle Engineering
  • Place of Presentation: Abu Dhabi, UAE
  • Year and Date: 2010-11-23
• [Presentation] 製品と分解システム設計間の協働に関する一考察 (2010)
  • Author(s): 村田潤一, 山田哲男, 井上全人, 石川晴雄, 由良憲二
  • Organizer: (社)日本経営工学会平成22年度春季大会(pp.134-135)
  • Place of Presentation: 日本大学経済学部(東京都)
  • Year and Date: 2010-05-16
• [Presentation] 製品と分解システム設計間の協働に関する一考察 (2010)
  • Author(s): 村田潤一, 山田哲男, 井上全人, 石川晴雄, 由良憲二
  • Organizer: (社)日本経営工学会 平成22年度春季大会
  • Place of Presentation: 日本大学経済学部(東京都)
  • Year and Date: 2010-05-16
• [Presentation] 環境に調和した生産・物流システムと企業経営 (2010)
  • Author(s): 山田哲男
  • Organizer: (社)日本技術士会経営工学部会ビジネス研究会,経営環境(招待講演)
  • Place of Presentation: 葺手第二ビル(東京都)
  • Year and Date: 2010-04-08
• [Presentation] 環境に調和した生産・物流システムと企業経営 (2010)
  • Author(s): 山田哲男
  • Organizer: (社)日本技術士会経営工学部会 ビジネス研究会経営環境
  • Place of Presentation: 葺手第二ビル(東京都)(招待講演)
  • Year and Date: 2010-04-08
• [Presentation] A Modeling of Disassembly Systems with Reverse Blocking considering Traffic and Buffer Capacities in Sorting Process. (2010)
  • Author(s): T.Yamada, H.Yamamoto, J.Mitsuhashi, I.Wakiyama.
  • Organizer: Northeast Decision Sciences Institute, 2010 Annual Conference.(CDROM)(pp.433-438)
  • Place of Presentation: Alexandria, USA
  • Year and Date: 2010-03-27
• [Presentation] A Modeling of Disassembly Systems with Reverse Blocking Considering Traffic and Buffer Capacities in Sorting Process (2010)
  • Author(s): T.Yamada, H.Yamamoto, J.Mitsuhashi, I.Wakiyama
  • Organizer: Northeast Decision Sciences Institute, 2010 Annual Conference
  • Place of Presentation: Alexandria, USA
  • Year and Date: 2010-03-27
• [Presentation] A Collaborative Disassembly Evaluation between Product and System Design with PLM. (2009)
  • Author(s): T.Yamada, M.Inoue, H.Ishikawa, K.Yura.
  • Organizer: The 7th Global Conference on Sustainable Manufacturing, Sustainable Product Development and Life Cycle Engineering(Proceedings and CDROM)(pp.301-306)
  • Place of Presentation: Chennai, India
  • Year and Date: 2009-12-03
• [Presentation] A Collaborative Disassembly Evaluation between Product and System Design with PLM (2009)
  • Author(s): T.Yamada, M.Inoue, H.Ishikawa, K.Yura
  • Organizer: The 7th Global Conference on Sustainable Manufacturing, Sustainable Product Development and Life Cycle Engineering
  • Place of Presentation: Chennai, India
  • Year and Date: 2009-12-03
• [Presentation] Disassembly System Designs for Different Product Recovery Lifecycle : Japanese Cases and Its Research Challenges. (2009)
  • Author(s): T.Yamada
  • Organizer: Proceedings of the 8th Symposium of the Institute of Business Research.(pp.43-54)(Invited Lecture)
  • Place of Presentation: Daitobunka University, Itabashi, Tokyo
  • Year and Date: 2009-11-10
• [Presentation] Disassembly System Designs for Different Product Recovery Lifecycle : Japanese Cases and Its Research Challenges (2009)
  • Author(s): T.Yamada
  • Organizer: 大東文化大学経営研究所第8回経営シンポジウム
  • Place of Presentation: 大東文化大学(東京都板橋)
  • Year and Date: 2009-11-10
• [Presentation] Disassembly System Design Considering Product Recovery Values. (2009)
  • Author(s): T.Yamada, M.Arakawa.
  • Organizer: 20th International Conference on Production Research (ICPR-20)(CDROM)
  • Place of Presentation: Shanghai, China
  • Year and Date: 2009-08-06
• [Presentation] Disassembly System Design Considering Product Recovery Values (2009)
  • Author(s): T.Yamada, M.Arakawa
  • Organizer: 20th International Conference on Production Research (ICPR-20)
  • Place of Presentation: Shanghai, China
  • Year and Date: 2009-08-06
• [Presentation] A Simulation-based Analysis for Disassembly Systems with Reverse Blocking. (2008)
  • Author(s): T.Yamada
  • Organizer: The 9th Asia Pacific Industrial Engineering & Management Systems Conference (APIEMS 2008)(Proceedings and CDROM)(pp.1268-1272)
  • Place of Presentation: Bali, Indonesia
  • Year and Date: 2008-12-04
• [Presentation] Inverse Manufacturing Systems with Different Product Recovery Lifecycle : Japanese Cases and a Concept. (2008)
  • Author(s): T.Yamada
  • Organizer: Global Conference on Sustainable Product Development and Life Cycle Engineering, SUSTAINABILITY and REMANUFACTRUING VI
  • Place of Presentation: Pusan, Korea, Keynote Speech
  • Year and Date: 2008-09-29
• [Presentation] Inverse Manufacturing Systems with Different Product Recovery Lifecycle : Japanese Cases and a Concept (2008)
  • Author(s): T. Yamada
  • Organizer: Global Conference on Sustainable Product Development and Life Cycle Engineering, SUSTAINABILITY and REMANUFACTRUING VI
  • Place of Presentation: Korea, Pusan
• [Presentation] A Simulation-based Analysis for Disassembly Systems with Reverse Blocking (2008)
  • Author(s): T Yamada
  • Organizer: APIEMS 2008(The 9th Asia Pacific Industrial Engineering & Management Systems Conference)
  • Place of Presentation: Indonesia, Bali
• [Book] Modeling and Design for Reuse Inverse Manufacturing Systems with Product Recovery Values, Advances in Sustainable Manufacturing : Proceedings of the 8th Global Conference on Sustainable Manufacturing(G.Seliger, M.M.K.Khraisheh, I.S.Jawahir, I.S.(Eds.))Part5, 5.2 (2011)
  • Author(s): T.Yamada, N.Ohta
  • Publisher: Springer-Verlag Berlin Heidelberg(in press)
• [Book] 生産マネジメント概論戦略編(大場允晶・藤川裕晃編著) (2010)
  • Author(s): 山田哲男
  • Publisher: 文眞堂
• [Book] 生産マネジメント概論 戦略編 (2010)
  • Author(s): 山田哲男(大場允晶・藤川裕晃編著)
  • Publisher: 文眞堂
• [Book] 生産マネジメント概論技術編(大場允晶・藤川裕晃編著) (2009)
  • Author(s): 山田哲男
  • Publisher: 文眞堂
• [Book] 生産マネジメント入門技術編 (2009)
  • Author(s): 山田哲男(大場允晶・藤川裕晃編著)
  • Publisher: 文眞堂