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Development of next generation machine tool to enable automatic chatter avoidance

Research Project

Project/Area Number 20760083
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeSingle-year Grants
Research Field Production engineering/Processing studies
Research InstitutionNagoya University

Principal Investigator

SUZUKI Norikazu  Nagoya University, 大学院・工学研究科, 講師 (00359754)

Project Period (FY) 2008 – 2009
Project Status Completed (Fiscal Year 2009)
Budget Amount *help
¥4,290,000 (Direct Cost: ¥3,300,000、Indirect Cost: ¥990,000)
Fiscal Year 2009: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2008: ¥2,990,000 (Direct Cost: ¥2,300,000、Indirect Cost: ¥690,000)
Keywordsびびり振動 / 切削加工 / 安定限界 / 自励振動 / エンドミル加工 / 切削 / 工作機械 / 不安定振動 / 安定限界解析 / 振動測定
Research Abstract

Practical chatter avoidance method for milling is proposed, and the feasibility of development of the next generation machine tools, which is equipped with the automatic chatter avoidance functions, are discussed. In the proposed method, the chatter types are distinguished by measured chatter vibration while machining, then, the suitable chatter avoidance condition is estimated. Consequently, the cutting condition can be improved and optimized by iterating this step. Meanwhile, proposed method do not need either measuring transfer function or sophistication and skills to calculate stability/allowable limits in chatter vibrations, which are required in the conventional methods. It was confirmed that the suitable chatter avoidance conditions can be predicted and optimized by the proposed method.

Report

(3 results)
  • 2009 Annual Research Report   Final Research Report ( PDF )
  • 2008 Annual Research Report
  • Research Products

    (31 results)

All 2010 2009 2008

All Journal Article (19 results) (of which Peer Reviewed: 15 results) Presentation (12 results)

  • [Journal Article] 切削加工におけるびびり振動(前編)「初めての精密工学」2010

    • Author(s)
      鈴木教和
    • Journal Title

      精密工学会誌 76巻3号

      Pages: 280-284

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] 切削加工におけるびびり振動(前編)「初めての精密工学」2010

    • Author(s)
      鈴木教和
    • Journal Title

      精密工学会誌 76

      Pages: 404-408

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 強制・自励型びびり振動を回避するエンドミル加工条件の統合的検討2009

    • Author(s)
      鈴木教和, 井加田勲, 樋野励, 社本英二
    • Journal Title

      精密工学会誌 75巻7号

      Pages: 908-914

    • NAID

      130000421709

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Cross Transfer Function on Chatter Stability in Plunge Cutting2009

    • Author(s)
      N. SUZUKI, K. NISHIMURA, E. SHAMOTO, K. YOSHINO
    • Journal Title

      Proceedings of the 5th International Conference on Leading Edge Manufacturing in 21st Century

      Pages: 501-505

    • NAID

      130000335362

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] Chatter Suppression in Milling with Anisotropic Tools2009

    • Author(s)
      Yusuke KURATA, Norikazu SUZUKI, Rei HINO, Eiji SHAMOTO
    • Journal Title

      Proceedings of the 2009 International Symposium on Micromechatronics and Human Science

      Pages: 547-552

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] 強制・自励型びびり振動を回避するエンドミル加工条件の統合的検討2009

    • Author(s)
      鈴木教和, 井加田勲, 樋野励, 社本英二
    • Journal Title

      精密工学会誌 75

      Pages: 908-914

    • NAID

      130000421709

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of cross transfer function on chatter stability in plunge cutting2009

    • Author(s)
      Norikazu SUZUKI, Kohei NISHIMURA, Eiji SHAMOTO, Kiyoshi YOSHINO
    • Journal Title

      Proceedings of the 5th International Conference on Leading Edge Manufacturing in 21st Century 1

      Pages: 501-505

    • NAID

      130000335362

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Chatter Suppression in Milling with Anisotropic Tools2009

    • Author(s)
      Yusuke KURATA, Norikazu SUZUKI, Rei HIND, Eiji SHAMOTO
    • Journal Title

      Proceedings of the 2009 International Symposium on Micromechatronics and Human Science 1

      Pages: 547-552

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Analytical Study of Effects of Material Properties and Polishing Conditions on Tribological Phenomena during CMP2009

    • Author(s)
      Yohei HASHIMOTO, Norikazu Suzuki, Rei HINO, Eiji SHAMOTO
    • Journal Title

      Proceedings of International Conference on Planarization/CMP Technology (ICPT 2009 in Japan) 1

      Pages: 489-494

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Ultra-precision micro texturing of hardened steel by controlling vibration amplitude in elliptical vibration cutting2009

    • Author(s)
      Norikazu Suzuki, Hideo Yokoi, Eiji Shamoto
    • Journal Title

      Proceedings of 9th International Conference of the European Society for Precision Engineering and Nanotechnology 2

      Pages: 406-409

    • Related Report
      2009 Annual Research Report
  • [Journal Article] Identification of transfer function of mechanical structure by inverse analysis of regenerative chatter vibration in end milling2008

    • Author(s)
      Norikazu SUZUKI, Yusuke KURATA, Rei HINO, Eiji SHAMOTO
    • Journal Title

      Proceedings of the 3rd international CIRP high performance cutting conference

      Pages: 455-463

    • Related Report
      2009 Final Research Report
    • Peer Reviewed
  • [Journal Article] リエントラントフロートショップスケジューリング問題に関する研究(第2報)発見的なスケジューリング手法の提案2008

    • Author(s)
      樋野励, 上川大輔, 森川正憲, 鈴木教和, 社本英二
    • Journal Title

      精密工学会誌 74

      Pages: 1225-1230

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] リエントラントフロートショップスケジューリング問題に関する研究(第1報)数理計画法による最適化2008

    • Author(s)
      樋野励, 上川大輔, 森川正憲, 鈴木教和, 社本英二
    • Journal Title

      精密工学会誌 74

      Pages: 1119-1124

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Analysis of 3 D Elliptical Vibration Cutting with Thin Shear Plane Model2008

    • Author(s)
      E. Shamoto, N. Suzuki, R. Hino
    • Journal Title

      Annals of the CIRP 57

      Pages: 57-60

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of Elliptical Vibration Cutting Technology and Its Application to Ultraprecision/Micro Machining of Hard/Brittle Materials2008

    • Author(s)
      Eiji Shamoto and Norikazu Suzuki
    • Journal Title

      Proceedings of the 6 th CHINA-JAPAN international Conference on Ultra-Precision Machining (CJICUPM 2008) 1

      Pages: 95-98

    • Related Report
      2008 Annual Research Report
  • [Journal Article] FE Analysis of One Directional and Elliptical Ultrasonic Vibration-Assisted Cutting of IN 7382008

    • Author(s)
      Saiid Amini, Eiji Shamoto, Norikazu Suzuki
    • Journal Title

      Proceedings of the International Conference on Advances in Materials and Processing Technologies 2008 (AMPT 2008) 1(CD-ROM)

    • Related Report
      2008 Annual Research Report
  • [Journal Article] Elliptical Vibration Cutting of Hard Mold Materials2008

    • Author(s)
      Eiji Shamoto and Norikazu Suzuki
    • Journal Title

      Proceedings of Frontiers in Optics 2008, OSA's 92 nd Annual Meeting and Exhibit, Topical Meeting on Optical Fabrication and Testing (OFT) 1(CD-ROM)

    • Related Report
      2008 Annual Research Report
  • [Journal Article] A New Method to Control Work-in-Process Inventory for High Manufacturing Productivity2008

    • Author(s)
      Rei Hino, Norikazu Suzuki and Eiji Shamoto
    • Journal Title

      Manufacturing Systems and Technologies for the New Frontier : The 41 st CIRP Conference on Manufacturing Systems 1

      Pages: 221-224

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Identification of transfer function of mechanical structure by inverse analysis of regenerative chatter vibration in end milling2008

    • Author(s)
      Norikazu SUZUKI, Yusuke KURATA, Eiji SHAMOTO
    • Journal Title

      Proceedings of the 3 rd international CIRP high performance cutting conference 1

      Pages: 455-463

    • Related Report
      2008 Annual Research Report
    • Peer Reviewed
  • [Presentation] 不等ピッチ工具を用いたボーリング加工の自励びびり振動安定限界2010

    • Author(s)
      倉田祐輔, 鈴木教和, 社本英二
    • Organizer
      20010年度精密工学会春季大会学術講演会講演論文集
    • Place of Presentation
      埼玉大学
    • Year and Date
      2010-03-16
    • Related Report
      2009 Final Research Report
  • [Presentation] 旋削加工における再生型びびり振動の安定限界解析2010

    • Author(s)
      大塚由佳, 鈴木教和, 社本英二
    • Organizer
      2010年度精密工学会春季大会, 第17回学生会員卒業研究発表講演会講演論文集
    • Place of Presentation
      埼玉大学
    • Year and Date
      2010-03-16
    • Related Report
      2009 Final Research Report
  • [Presentation] 不等ピッチ工具を用いたボーリング加工の自励びび振動安定限界2010

    • Author(s)
      倉田祐輔, 鈴木教和, 社本英二
    • Organizer
      2010年度精密工学会春季大会学術講演会講演論文集
    • Place of Presentation
      埼玉大学
    • Year and Date
      2010-03-16
    • Related Report
      2009 Annual Research Report
  • [Presentation] 旋削加工における再生型びびり振動の安定限界解析2010

    • Author(s)
      大塚由佳, 鈴木教和, 社本英二
    • Organizer
      2010年度精密工学会春季大会,第17回学生会員卒業研究発表講演会講演論文集
    • Place of Presentation
      埼玉大学
    • Year and Date
      2010-03-16
    • Related Report
      2009 Annual Research Report
  • [Presentation] プロセスダンピングを考慮した再生型びびり振動の高精度解析-びびり振動の逆解析によるプロセスダンピング変数の同定2009

    • Author(s)
      倉田祐輔, S.D. Merdol, Y. Altintas, 鈴木教和, 社本英二
    • Organizer
      2009年度精密工学会秋季大会学術講演会講演論文集
    • Place of Presentation
      神戸大学
    • Year and Date
      2009-09-11
    • Related Report
      2009 Annual Research Report 2009 Final Research Report
  • [Presentation] 板材に対する高精度高能率加工を実現する両面同時フライス加工技術の開発-左右主軸回転数差による再生型びびり振動の抑制-2009

    • Author(s)
      社本英二, 西村浩平, 倉田祐輔, 鈴木教和, 森達也
    • Organizer
      2009年度精密工学会春季大会学術講演会講演論文集
    • Place of Presentation
      中央大学
    • Year and Date
      2009-03-12
    • Related Report
      2009 Final Research Report
  • [Presentation] 板材に対する高精度高能率加工を実現する両面同時フライス加工技術の開発-左右主軸回転数差による再生型びびり振動の抑制-2009

    • Author(s)
      社本英二, 西村浩平, 倉田祐輔, 鈴木教和, 森達也
    • Organizer
      2009年度精密工学会春季大会学術講演会
    • Place of Presentation
      中央大学
    • Year and Date
      2009-03-12
    • Related Report
      2008 Annual Research Report
  • [Presentation] 再生型びびり振動の逆解析を利用した伝達関数の同定2008

    • Author(s)
      鈴木教和, 倉田祐輔, 社本英二
    • Organizer
      第13回国際工作機械技術者会議論文集
    • Place of Presentation
      東京ビックサイト
    • Year and Date
      2008-11-01
    • Related Report
      2009 Final Research Report
  • [Presentation] 自励型びびり振動における再生効果とモードカップリング2008

    • Author(s)
      倉田祐輔, 鈴木教和, 社本英二
    • Organizer
      2008年度精密工学会秋季大会学術講演会講演論文集
    • Place of Presentation
      東北大学
    • Year and Date
      2008-09-19
    • Related Report
      2009 Final Research Report
  • [Presentation] 自励型びびり振動における再生効果とモードカップリング2008

    • Author(s)
      倉田祐輔, 鈴木教和, 社本英二
    • Organizer
      2008年度精密工学会秋季大会学術講演会
    • Place of Presentation
      東北大学
    • Year and Date
      2008-09-19
    • Related Report
      2008 Annual Research Report
  • [Presentation] びびり振動の解析と応用2008

    • Author(s)
      鈴木教和
    • Organizer
      日本機械学会生産加工・工作機械部門多軸複合工作機械の高度化技術に関する研究分科会RC240
    • Place of Presentation
      名古屋大学
    • Year and Date
      2008-09-12
    • Related Report
      2008 Annual Research Report
  • [Presentation] 再生型びびり振動の逆解析を利用した伝達関数の同定2008

    • Author(s)
      鈴木教和, 倉田祐輔, 社本英二
    • Organizer
      第13回国際工作機械技術者会議
    • Place of Presentation
      東京ビックサイト
    • Related Report
      2008 Annual Research Report

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Published: 2008-04-01   Modified: 2016-04-21  

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