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Development of short-pulse laser induced-pressure wave-assisted laser welding method based on a novel scientific principle of controlling metal microstructures

Research Project

Project/Area Number 20H02048
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionOsaka University

Principal Investigator

Sano Tomokazu  大阪大学, 大学院工学研究科, 教授 (30314371)

Project Period (FY) 2020-04-01 – 2024-03-31
Project Status Completed (Fiscal Year 2023)
Budget Amount *help
¥17,810,000 (Direct Cost: ¥13,700,000、Indirect Cost: ¥4,110,000)
Fiscal Year 2023: ¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000)
Fiscal Year 2022: ¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000)
Fiscal Year 2021: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Fiscal Year 2020: ¥7,540,000 (Direct Cost: ¥5,800,000、Indirect Cost: ¥1,740,000)
Keywordsレーザ溶接 / 短パルスレーザ誘起圧力波 / 金属組織制御 / 結晶粒微細化 / 力学特性 / 高速レーザ溶接法 / 材料組織制御 / レーザ誘起圧力波 / 組織制御
Outline of Research at the Start

本研究では、金属組織を作り込むときに通常考慮される「温度場」だけでなく、これまで無視出来るほど小さかった「圧力場」を新たに取り入れることによって、これまでに無い新しい金属組織制御法の基盤となる新しい学理を構築する。液相から凝固が開始する際に圧力を印加し微細な凝固組織を形成する学理と、固相に衝撃波を印加し通常の塑性変形では考慮されない転位生成を陽に考慮し効率的に塑性変形を誘起する学理である。本研究の目的は、この新しい学理を基に、ナノ秒レーザ誘起圧力波とフェムト秒レーザ誘起衝撃波を「圧力場」として利用することによって、割れの無い高強度な溶接継手を実現する新しい高速レーザ溶接法を開発することである。

Outline of Final Research Achievements

By performing short-pulse laser ablation during laser welding, the crystal grains of 2024 aluminum alloy weld metal, which is generally considered to have a high susceptibility to cracking, were refined and the progression of solidification cracking was successfully suppressed. Vickers hardness test results confirmed that the hardness increased due to the effect of grain refinement. Since the pressure wave generated by the short-pulse laser exceeded the dendrite intensity in the high-temperature state, the increase in equiaxed crystal formation sites due to dendrite crushing is considered to be one of the grain refinement mechanisms. From the experimental results, it is concluded that grain refinement is based on two mechanisms: dendrite crushing and dynamic nucleation.

Academic Significance and Societal Importance of the Research Achievements

本手法は、微粒化材を添加することなく、高速レーザ溶接における凝固割れを抑制できる可能性がある。本手法を用いてアルミニウム合金溶接部の凝固組織を改善することで、信頼性の高い高速レーザ溶接が可能となり、アルミニウム合金の応用範囲が広がる。

Report

(5 results)
  • 2023 Annual Research Report   Final Research Report ( PDF )
  • 2022 Annual Research Report
  • 2021 Annual Research Report
  • 2020 Annual Research Report
  • Research Products

    (41 results)

All 2023 2022 2021 2020 Other

All Int'l Joint Research (5 results) Journal Article (12 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 11 results,  Open Access: 4 results) Presentation (23 results) (of which Int'l Joint Research: 11 results,  Invited: 6 results) Book (1 results)

  • [Int'l Joint Research] SLAC National Accelerator Laboratory(米国)

    • Related Report
      2023 Annual Research Report
  • [Int'l Joint Research] University of Ljubljana(スロベニア)

    • Related Report
      2023 Annual Research Report
  • [Int'l Joint Research] Empa(スイス)

    • Related Report
      2023 Annual Research Report
  • [Int'l Joint Research] University of Nevada, Reno/Iowa State University(米国)

    • Related Report
      2021 Annual Research Report
  • [Int'l Joint Research] HiLASE(チェコ)

    • Related Report
      2021 Annual Research Report
  • [Journal Article] X-ray free electron laser observation of ultrafast lattice behaviour under femtosecond laser-driven shock compression in iron2023

    • Author(s)
      T.Sano, T. Matsuda, T. Sato, K.Miyanishi, M. Yabashi, T. Togashi, K. Tono, O. Sakata, Y.Tange, K. Arakawa, Y.Ito, T.Okuchi, T. Sato, T.Sekine, T.Mashimo, N. Nakanii, Y. Seto, M.Shigeta, T.Shobu, Y.Sano, T. Hosokai, T.Matsuoka, T.Yabuuchi, K. A. Tanaka, N.Ozaki , R,Kodama
    • Journal Title

      Scientific Reports

      Volume: 13 Issue: 1 Pages: 13789-13796

    • DOI

      10.1038/s41598-023-40283-6

    • Related Report
      2023 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Nonlinear propagation calculation-based irradiation process control for several mJ ultrashort pulse laser processing2023

    • Author(s)
      Nishibata Itsuki、Sano Tomokazu
    • Journal Title

      Applied Physics Express

      Volume: 16 Issue: 10 Pages: 102002-102002

    • DOI

      10.35848/1882-0786/acfe59

    • Related Report
      2023 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Focusing characteristic change and processing characteristic evaluation of femtosecond-to-picosecond pulse lasers above the air ionization threshold2023

    • Author(s)
      Nishibata Itsuki、Nakanii Nobuhiko、Sano Tomokazu
    • Journal Title

      Optics Continuum

      Volume: 2 Issue: 7 Pages: 1735-1735

    • DOI

      10.1364/optcon.496411

    • Related Report
      2023 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] A study on convection in molten zone of aluminum alloy during Fe/Al resistance spot welding2023

    • Author(s)
      Iyota Muneyoshi、Matsuda Tomoki、Sano Tomokazu、Shigeta Masaya、Shobu Takahisa、Yumoto Hirokatsu、Koyama Takahisa、Yamazaki Hiroshi、Senba Yasunori、Ohashi Haruhiko、Goto Shunji、Inoue Ichiro、Hayashi Yujiro、Tamasaku Kenji、Osaka Taito、Yamada Jumpei、Yabashi Makina
    • Journal Title

      Journal of Manufacturing Processes

      Volume: 94 Pages: 424-434

    • DOI

      10.1016/j.jmapro.2023.03.032

    • Related Report
      2022 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Simultaneous multipoint emissivity measurement via Zebra-patterned blackbody spray method and application to gas tungsten arc welding process2022

    • Author(s)
      Nomura Kazufumi、Okuda Hiroyuki、Sano Tomokazu、Asai Satoru
    • Journal Title

      Journal of Manufacturing Processes

      Volume: 78 Pages: 22-31

    • DOI

      10.1016/j.jmapro.2022.04.004

    • Related Report
      2022 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Study on practical application for in-process blowholes detection technology2022

    • Author(s)
      Kasano Kazuki、Ogino Yosuke、Sano Tomokazu、Asai Satoru
    • Journal Title

      Welding International

      Volume: 36 Issue: 6 Pages: 355-369

    • DOI

      10.1080/09507116.2022.2066831

    • Related Report
      2022 Annual Research Report
    • Peer Reviewed
  • [Journal Article] High-efficiency microdrilling of glass by parallel transient and selective laser processing with spatial light modulator2022

    • Author(s)
      Yoshizaki Reina、Ito Yusuke、Ogasawara Kazuma、Shibata Akihiro、Nagasawa Ikuo、Sano Tomokazu、Nagato Keisuke、Sugita Naohiko
    • Journal Title

      Optics & Laser Technology

      Volume: 154 Pages: 108306-108306

    • DOI

      10.1016/j.optlastec.2022.108306

    • Related Report
      2022 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Influence of pulse duration on mechanical properties and dislocation density of dry laser peened aluminum alloy using ultrashort pulsed laser-driven shock wave2022

    • Author(s)
      M. Yoshida, I. Nishibata, T. Matsuda, Y. Ito, N. Sugita, A. Shiro, T. Shobu, K. Arakawa, A. Hirose, T. Sano
    • Journal Title

      Journal of Applied Physics

      Volume: 132 Issue: 7 Pages: 075101-075101

    • DOI

      10.1063/5.0083511

    • Related Report
      2022 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Pulse duration dependence of dry laser peening effects in the femtosecond-to-picosecond regime2021

    • Author(s)
      Nishibata Itsuki、Yoshida Masayuki、Ito Yusuke、Sugita Naohiko、Hirose Akio、Sano Tomokazu
    • Journal Title

      Applied Physics Express

      Volume: 14 Issue: 6 Pages: 062001-062001

    • DOI

      10.35848/1882-0786/abfca2

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed
  • [Journal Article] フェムト秒レーザによるドライレーザピーニングとそのメカニズム2021

    • Author(s)
      佐野智一
    • Journal Title

      第95回レーザ加工学会講演論文集

      Volume: 95 Pages: 69-75

    • Related Report
      2021 Annual Research Report
  • [Journal Article] Microstructure and mechanical properties of additively manufactured CoCrW alloy using laser metal deposition2020

    • Author(s)
      Miyake Masashi、Matsuda Tomoki、Sano Tomokazu、Hirose Akio、Shiomi Yasutomo、Sasaki Mitsuo
    • Journal Title

      Welding in the World

      Volume: 64 Issue: 8 Pages: 1397-1407

    • DOI

      10.1007/s40194-020-00926-y

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed
  • [Journal Article] A Mechanism for Inducing Compressive Residual Stresses on a Surface by Laser Peening without Coating2020

    • Author(s)
      Sano Yuji、Akita Koichi、Sano Tomokazu
    • Journal Title

      Metals

      Volume: 10 Issue: 6 Pages: 816-816

    • DOI

      10.3390/met10060816

    • Related Report
      2020 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] XFEL Observation of Ultrafast Lattice behaviour under Femtosecond Laser-driven Shock Compression in Fe(口頭)2023

    • Author(s)
      Tomokazu Sano, et al.
    • Organizer
      23rd Biennial Conference of the APS Topical Group on Shock Compression of Condensed Matter (SCCM23), Sheraton Grand Chicago Riverwalk Hotel, Chicago, IL, USA
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 1180MPa級超高張力鋼の真空中ドライレーザピーニング(口頭)2023

    • Author(s)
      小松原佳貴, 佐野智一
    • Organizer
      2023年第84回応用物理学会秋季学術講演会, 熊本
    • Related Report
      2023 Annual Research Report
  • [Presentation] 周波数領域干渉法によるアルミニウム中のフェムト秒レーザ駆動衝撃波の診断(口頭)2023

    • Author(s)
      井上聖流, 中新信彦, 佐野智一
    • Organizer
      2023年第84回応用物理学会秋季学術講演会, 熊本
    • Related Report
      2023 Annual Research Report
  • [Presentation] 銅のフェムト秒レーザ駆動衝撃圧縮初期過程の直接計測(口頭)2023

    • Author(s)
      江頭尚弥, 松田朋己, 奥地拓生, 瀬戸雄介, 伊藤佑介, 菖蒲敬久, 中新信彦, 犬伏雄一, 富樫格, 宮西宏併, 佐野智一
    • Organizer
      2023年第84回応用物理学会秋季学術講演会, 熊本
    • Related Report
      2023 Annual Research Report
  • [Presentation] Influence of Pulse Duration on Mechanical Properties and Dislocation Density of Dry Laser Peened Aluminum Alloy using Ultrashort pulsed Laser-driven Shock Wave(口頭・招待)2023

    • Author(s)
      Masayuki Yoshida, Itsuki Nishibata, Tomoki Matsuda, Yusuke Ito, Naohiko Sugita, Ayumi Shiro, Takahisa Shobu, Kazuto Arakawa, Akio Hirose, Tomokazu Sano
    • Organizer
      2023 Optica Laser Congress and Exhibition, Greater Tacoma Convention Center, Tacoma, WA, USA
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Dry Laser Peening using Femtosecond Laser-driven Shock Wave(口頭)2023

    • Author(s)
      Tomokazu Sano
    • Organizer
      8th International Conference on Laser Peening and Related Phenomena, Hwabaek International Convention Center, Gyeongju, Korea
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Direct observation of transient state under femtosecond laser-driven shock formation in Cu(口頭)2023

    • Author(s)
      Naoya Egashira, Tomoki Matsuda, Takuo Okuchi, Yusuke Seto, Yusuke Ito, Takahisa Shobu, Nobuhiko Nakanii, Yuichi Inubushi, Tadashi Togashi, Kohei Miyanishi, Tomokazu Sano
    • Organizer
      8th International Conference on Laser Peening and Related Phenomena, Hwabaek International Convention Center, Gyeongju, Korea
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Dry Laser Peening of High Tensile Strength Steel(ポスター)2023

    • Author(s)
      Yoshiki Komatsubara, Tomokazu Sano
    • Organizer
      8th International Conference on Laser Peening and Related Phenomena, Hwabaek International Convention Center, Gyeongju, Korea
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Behavior at an early stage of femtosecond laser-driven shock wave in aluminum(ポスター)2023

    • Author(s)
      Seiru Inoue, Yudai Mori, Masayuki Yoshida, Nobuhiko Nakanii, Tomokazu Sano
    • Organizer
      8th International Conference on Laser Peening and Related Phenomena, Hwabaek International Convention Center, Gyeongju, Korea
    • Related Report
      2023 Annual Research Report
  • [Presentation] 銅のフェムト秒レーザ駆動衝撃変形2023

    • Author(s)
      江頭尚弥, 松田朋己, 奥地拓生, 瀬戸雄介, 伊藤佑介, 菖蒲敬久, 中新信彦, 犬伏雄一, 富樫格, 宮西宏併, 佐野智一
    • Organizer
      (一社)レーザー学会学術講演会第43回年次大会
    • Related Report
      2022 Annual Research Report
  • [Presentation] フェムト秒レーザ駆動衝撃波を用いたアルミニウム合金のドライレーザピーニングと周波数領域干渉計による衝撃波計測2023

    • Author(s)
      森祐大, 吉田雅幸, 松田朋己, 荒河一渡, 菖蒲敬久, 中新信彦, 神門正城, 佐野智一
    • Organizer
      (一社)レーザー学会学術講演会第43回年次大会
    • Related Report
      2022 Annual Research Report
  • [Presentation] フェムト秒レーザ駆動衝撃波を用いたマグネシウム合金のドライレーザピーニング2023

    • Author(s)
      竹隈亮太, 松田朋己, 荒河一渡, 政木清孝, 佐野智一
    • Organizer
      一社)レーザー学会学術講演会第43回年次大会
    • Related Report
      2022 Annual Research Report
  • [Presentation] Pulse duration dependence of dry laser peening effects in the femtosecond-to-picosecond regime2022

    • Author(s)
      Itsuki Nishibata, Masayuki Yoshida, Yusuke Ito, Naohiko Sugita, Akio Hirose, Tomokazu Sano
    • Organizer
      16th International Conference on Laser Ablation (COLA2021/2022)
    • Related Report
      2022 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Dry Laser Peening of Magnesium Alloy using Femtosecond Laser-driven Shock Wave2022

    • Author(s)
      R. Takekuma, T. Matsuda, K. Arakawa, T. Shobu, A. Shiro, K. Masaki, T. Sano
    • Organizer
      14th International Conference on Shot Peening
    • Related Report
      2022 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Dry Laser Peening: A New Laser Peening Technique using Femtosecond Laser Pulses2022

    • Author(s)
      Tomokazu Sano
    • Organizer
      14th International Conference on Shot Peening
    • Related Report
      2022 Annual Research Report
    • Int'l Joint Research
  • [Presentation] フェムト秒レーザによるドライレーザピーニングとそのメカニズム2021

    • Author(s)
      佐野智一
    • Organizer
      第95回レーザ加工学会講演会
    • Related Report
      2021 Annual Research Report
    • Invited
  • [Presentation] 静的圧縮によるアルミニウムの微細結晶粒組織の形成2021

    • Author(s)
      田中友登, 佐野智一, 富岡尚敬, 松田朋己, 荒河一渡, 奥地拓生
    • Organizer
      第62回高圧討論会
    • Related Report
      2021 Annual Research Report
  • [Presentation] Improving Fatigue Performance of Laser-Welded 2024-T3 Aluminum Alloy Using Dry Laser Peening2021

    • Author(s)
      Tomokazu Sano
    • Organizer
      Photonics Asia 2021
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Improving fatigue properties of friction stir-welded/laser-welded 2024 aluminum alloys using dry laser peening2021

    • Author(s)
      Tomokazu Sano, Takayuki Eimura, Akio Hirose
    • Organizer
      International Conference on Processing & Manufacturing of Advanced Materials (THERMEC'2021)
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] ドライレーザーピーニング効果に及ぼすフェムト-ピコ秒領域でのパルス幅依存性2021

    • Author(s)
      西端樹, 吉田雅幸, 伊藤佑介, 杉田直彦, 廣瀬明夫, 佐野智一
    • Organizer
      2021年第68回応用物理学会春季学術講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] パルス幅制御による2024アルミニウム合金のドライレーザーピーニング効果向上2021

    • Author(s)
      吉田雅幸, 西端樹, 松田朋己, 伊藤佑介, 杉田直彦, 荒河一渡, 廣瀬明夫, 佐野智一
    • Organizer
      2021年第68回応用物理学会春季学術講演会
    • Related Report
      2020 Annual Research Report
  • [Presentation] Dry Laser Peening: Improving Fatigue Properties of Friction Stir-Welded/Laser-Welded 2024 Aluminum Alloys2020

    • Author(s)
      Tomokazu Sano, Takayuki Eimura, Akio Hirose
    • Organizer
      21st International Symposium on Laser Precision Microfabrication (LPM2020)
    • Related Report
      2020 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] フェムト秒レーザー加工の新しい展開 ~フェムト秒レーザ駆動衝撃波を利用した表面改質~2020

    • Author(s)
      佐野智一
    • Organizer
      第98回産研テクノサロン
    • Related Report
      2020 Annual Research Report
    • Invited
  • [Book] Laser Micro-Nano-Manufacturing and 3D Microprinting2020

    • Author(s)
      Tomokazu Sano
    • Total Pages
      22
    • Publisher
      Springer
    • Related Report
      2020 Annual Research Report

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Published: 2020-04-28   Modified: 2025-01-30  

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