• Search Research Projects
  • Search Researchers
  • How to Use
  1. Back to previous page

High precision texturing of micro shape with ultrasonic vibration assisted indentation

Research Project

Project/Area Number 20H02486
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionChubu University

Principal Investigator

SUZUKI HIROFUMI  中部大学, 工学部, 教授 (20282098)

Project Period (FY) 2020-04-01 – 2024-03-31
Project Status Completed (Fiscal Year 2023)
Budget Amount *help
¥16,900,000 (Direct Cost: ¥13,000,000、Indirect Cost: ¥3,900,000)
Fiscal Year 2023: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Fiscal Year 2022: ¥2,470,000 (Direct Cost: ¥1,900,000、Indirect Cost: ¥570,000)
Fiscal Year 2021: ¥5,720,000 (Direct Cost: ¥4,400,000、Indirect Cost: ¥1,320,000)
Fiscal Year 2020: ¥5,850,000 (Direct Cost: ¥4,500,000、Indirect Cost: ¥1,350,000)
Keywordsマイクロインデンテーション / 超音波振動援用 / アモルファス金属 / テキスチャリング / ダイヤモンド圧子 / レーザ加工 / 超音波援用インデンテーション / 無電解Ni-P / 形状転写性 / 表面粗さ / バリ / ナノインデンテーション / 微細形状 / 超音波振動 / インデンテーション / 微細加工 / 形状精度
Outline of Research at the Start

表面に微細なパターンを創成するテキスチャリングのニーズが増大しているが,従来の機械的除去加工は,低効率,量産性が劣るなど問題がある.本研究では高能率加工を行うためナノインデンテーションに着目し,レーザ加工により単結晶ダイヤモンドなどの圧子を創成し,超音波振動援用のナノインデンテーションシステムを開発し,超音波振動を付加することによる無電解Ni-Pなどのアモルファス金属材料の高精度・高能率塑性変形メカニズムを解明し,加工条件を最適化し,微細で構造的な超精密形状の創成の高精度・高能率加工を行う.

Outline of Final Research Achievements

An ultrasonic vibration-assisted indentation system/method is proposed and developed to fabricate structured or textured surfaces more precisely and efficiently than the conventional micro-cutting process. Indenters made of single crystalline diamond (SCD) were fabricated by laser fabrication and polishing with diamond abrasives on a cast iron plate. In the experiments, the microarray molds of four-corner cone and semi-sphere shapes were generated precisely on the electroless Ni-P substrate with ultrasonic vibration-assisted indentation using the SCD indenters. From the indentation experiments, it is clear that the microtextured patterns were formed precisely and effectively by using the developed indentation system. Finally, the effects of the textured patters were evaluated experimentally, and their effects were clarified in the optical devices and medical devices.

Academic Significance and Societal Importance of the Research Achievements

表面にナノ・マイクロメータレベルのテキスチャリング創成のニーズが増大し,光学レンズの回折効果の付加・色消し効果の付加,歯科用Tiインプラントの生体細胞融合性の向上,表示パネルの反射防止機能の付加,ソーラパネルの吸収率の向上,撥水性の向上など様々な効果が期待されている.従来の切削加工に比べて効率の悪い,量産性が期待できるため,テキスチャリング基板や金型の高精度で高能率な加工が実現できるなど,実用面での意義が深い.

Report

(5 results)
  • 2023 Annual Research Report   Final Research Report ( PDF )
  • 2022 Annual Research Report
  • 2021 Annual Research Report
  • 2020 Annual Research Report
  • Research Products

    (26 results)

All 2024 2023 2022 2021 2020

All Journal Article (12 results) (of which Peer Reviewed: 8 results,  Open Access: 6 results) Presentation (11 results) (of which Int'l Joint Research: 3 results) Book (2 results) Patent(Industrial Property Rights) (1 results)

  • [Journal Article] Improvement of Surface Roughness of Electroless Ni-P Plated Mold by Oblique Cutting2023

    • Author(s)
      中川 恒裕, 鈴木 浩文, 岡田 睦, 鈴木 朗洋, 森田 晋也, 山形 豊
    • Journal Title

      Journal of the Japan Society for Precision Engineering

      Volume: 89 Issue: 6 Pages: 501-505

    • DOI

      10.2493/jjspe.89.501

    • ISSN
      0912-0289, 1882-675X
    • Year and Date
      2023-06-05
    • Related Report
      2023 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Fabrication of micro array mold with ultrasonic vibration-assisted indentation2023

    • Author(s)
      Akira Goto, Hirofumi Suzuki, Tatsuya Furuki, Katsuhiro Miura, Akinori Yui, Tsunehiro Nakagawa, Toshikiyo Makino, Junichi Uehara, Toshiyuki Moriizumi
    • Journal Title

      Proceedings of The International Conference on Leading Edge Manufacturing/Materials & Processing LEM&P 2023 (June 12-16), 2023

      Volume: 1 Pages: 207-208

    • Related Report
      2023 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Precision cutting of CVD-SiC by PCD milling tool - Effect of CVD-SiC grain size on surface roughness-2023

    • Author(s)
      Hirofumi Suzuki, Akinori Yui
    • Journal Title

      Proceedings of The International Conference on Leading Edge Manufacturing/Materials & Processing LEM&P 2023 (June 12-16), 2023

      Volume: 1 Pages: 205-206

    • Related Report
      2023 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Study on micro-texture grooving of acrylic glass for submerged solar panels2023

    • Author(s)
      Ashin Hirao, Hirofumi Suzuki, Akinori Yui
    • Journal Title

      Proceedings ASPE 2023 Annual Meeting

      Volume: 81 Pages: 250-254

    • Related Report
      2023 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Aspheric Cutting of CVD-SiC Molds by PCD milling tool2022

    • Author(s)
      M. Sakaida, T. Furuki, H. Suzuki, Fukuda
    • Journal Title

      Proceeding of the 9th International Conference of Asian Society for Precision Engineering and Nanotechnology

      Volume: 9 Pages: 552-555

    • Related Report
      2022 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] ウルトラファインバブルクーラントを用いた高精度・高能率研削技術の開発 第1報:気泡が超硬合金の研削特性に及ぼす影響2021

    • Author(s)
      渡辺 剛,鈴木浩文,高田 亮,深見信吾,毛利茂樹,竹下朋春
    • Journal Title

      砥粒加工学会誌

      Volume: 65 Pages: 248-253

    • NAID

      130008109985

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Fabrication of textured surface with ultrasonic vibration-assisted indentation2021

    • Author(s)
      H. Suzuki, T. Nakagawa, A. Suzuki, M. Okada, S. Hamada
    • Journal Title

      CIRP Annals

      Volume: 70 Issue: 1 Pages: 321-324

    • DOI

      10.1016/j.cirp.2021.04.087

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access
  • [Journal Article] Elucidation of material removal mechanism in float polishing2021

    • Author(s)
      A. T. H. Beaucamp, K. Nagai, M. Okada, H. Suzuki, Y. Namba
    • Journal Title

      Precision Engineering

      Volume: 73 Pages: 64-69

    • DOI

      10.1016/j.precisioneng.2021.10.004

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Machining of electroless Ni-P plated micro lens allay mold by ultrasonic vibration assisted indentation2021

    • Author(s)
      T. Nakagawa, A. Goto, T. Sakai, H. Suzuki, A. Yui
    • Journal Title

      The 23rd International Symposium on Advances in Abrasive Technology

      Volume: 23 Pages: 64-69

    • Related Report
      2021 Annual Research Report
  • [Journal Article] Precision cutting of CVD-SiC by PCD milling tool2021

    • Author(s)
      2.M. Sakaida, S. Higuchi, A. Suzuki, H. Suzuki, T. Furuki
    • Journal Title

      The 23rd International Symposium on Advances in Abrasive Technology

      Volume: 23 Pages: 7-12

    • Related Report
      2021 Annual Research Report
  • [Journal Article] 非球面レンズ成形用セラミック型の超精密加工技術2021

    • Author(s)
      鈴木浩文,森田晋也,山形 豊
    • Journal Title

      光技術コンタクト

      Volume: 59 Pages: 19-25

    • Related Report
      2020 Annual Research Report
    • Open Access
  • [Journal Article] 単結晶Siレンズの非球面レンズ創成研磨2020

    • Author(s)
      鈴木浩文,岡田 睦
    • Journal Title

      機械技術

      Volume: 68 Pages: 28-31

    • Related Report
      2020 Annual Research Report
    • Open Access
  • [Presentation] 無電解Ni-Pの超精密旋削における単結晶ダイヤモンド工具の摩耗 - ダイヤモンドの品質が工具摩耗に与える影響 -2024

    • Author(s)
      鈴木浩文,古木辰也,三浦勝弘,由井明紀,森泉利之,粟木久光
    • Organizer
      2024年度精密工学会春季大会講演論文集
    • Related Report
      2023 Annual Research Report
  • [Presentation] アクリル製海中ソーラパネルのテクスチャ加工に関する研究2023

    • Author(s)
      平尾蒼臣,鈴木浩文,由井明紀
    • Organizer
      2023年度砥粒加工学会学術講演会講演論文集
    • Related Report
      2023 Annual Research Report
  • [Presentation] 純 Ti 薄板の精密穴あけ加工 - 超音波援用クーラントによる加工特性の向上 -2023

    • Author(s)
      畠中謙奨,坂井田未来,鈴木浩文,古木辰也,藤井一二,伊藤洋介,森 里恵,森本和邦
    • Organizer
      2023年度砥粒加工学会学術講演会講演論文集
    • Related Report
      2023 Annual Research Report
  • [Presentation] 超音波クーラントを用いた純Ti部品の精密微細切削2023

    • Author(s)
      畠中謙奨,坂井田未来,鈴木浩文,古木辰也,藤井一二,伊藤洋介,森理恵,森本和邦
    • Organizer
      2023年度精密工学会秋季大会講演論文集
    • Related Report
      2023 Annual Research Report
  • [Presentation] PCD 製くり抜き工具による CVD-SiC の高能率円柱加工法の提案2023

    • Author(s)
      熊谷大樹,古木辰也,鈴木浩文,藤井一二,伊藤洋介,福田達也,伏見雅人,伊藤公一,上坂裕之
    • Organizer
      2023年度砥粒加工学会学術講演会講演論文集
    • Related Report
      2023 Annual Research Report
  • [Presentation] Precision cutting of CVD-SiC aspheric mold by PCD milling tool2022

    • Author(s)
      M. Sakaida, S. Higuchi, H. Suzuki, A. Suzuki, T. Furuki, T. Fukuda
    • Organizer
      Proceeding of the 22nd International Conference & Exhibition
    • Related Report
      2022 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Highly efficient texturing of electroless Ni-P plate for optical mold surface by ultrasonic vibration assisted indentation2022

    • Author(s)
      A. Goto, H. Suzuki, T. Sakai, A. Yui, T. Nakagawa, T. Moriizumi, T. Makino
    • Organizer
      Proceeding of the 22nd International Conference & Exhibition
    • Related Report
      2022 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Highly efficient generation of anti-reflection surface by ultrasonic vibration assisted indentation2022

    • Author(s)
      H. Suzuki, A. Yui, T. Nakagawa, T. Makino, T. Moriizumi
    • Organizer
      Proceeding of the 31st International Conference on Diamond and Carbon Materials
    • Related Report
      2022 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 無電解Ni-Pめっきにおけるめっき浴温度が表面粗さに与える影響2022

    • Author(s)
      中川恒裕,鈴木浩文
    • Organizer
      2022年度砥粒加工学会学術講演会ABTEC2022
    • Related Report
      2022 Annual Research Report
  • [Presentation] 超音波振動援用インデンテーションによるテキスチャリング― マイクロアレイ金型の精密加工 ―2022

    • Author(s)
      鈴木浩文,後藤 晃,古木辰也,三浦勝弘,由井明紀,中川恒裕,牧野俊清,上原純一,森泉利之"
    • Organizer
      2022年度砥粒加工学会学術講演会ABTEC2022
    • Related Report
      2022 Annual Research Report
  • [Presentation] Elucidation of levitation principle in float polishing method2021

    • Author(s)
      K. Nagai,A. Beaucamp,A. Matsubara, Y. Namba, H. Suzuki
    • Organizer
      2020年度精密工学会春季大会学術講演会講演論文
    • Related Report
      2021 Annual Research Report
  • [Book] ファインバブルの実加工への応用事例 ―ファインバブルクーラントによる超硬合金の高精度・高能率研削2022

    • Author(s)
      鈴木浩文,渡辺 剛
    • Total Pages
      4
    • Publisher
      砥粒加工学会誌
    • Related Report
      2021 Annual Research Report
  • [Book] レーザ加工によるダイヤモンド切削工具の製作 -複雑形状のダイヤモンド工具のマイクロ加工-2021

    • Author(s)
      鈴木浩文
    • Total Pages
      6
    • Publisher
      電気加工学会誌
    • Related Report
      2021 Annual Research Report
  • [Patent(Industrial Property Rights)] 金型、中間金型、及び金型の製作方法2020

    • Inventor(s)
      浜田晴司,上山 崇,鈴木浩文
    • Industrial Property Rights Holder
      浜田晴司,上山 崇,鈴木浩文
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2020-147750
    • Filing Date
      2020
    • Related Report
      2020 Annual Research Report

URL: 

Published: 2020-04-28   Modified: 2025-01-30  

Information User Guide FAQ News Terms of Use Attribution of KAKENHI

Powered by NII kakenhi