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In-situ formation of ceramic protective coating on Mo-based composites by laser powder bed fusion

Research Project

Project/Area Number 20K15036
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 26030:Composite materials and interfaces-related
Research InstitutionTohoku University

Principal Investigator

ZHOU Weiwei  東北大学, 工学研究科, 助教 (10800352)

Project Period (FY) 2020-04-01 – 2022-03-31
Project Status Completed (Fiscal Year 2021)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2021: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2020: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
KeywordsLaser powder bed fusion / Mo-based composites / Coatings / Oxidation resistance / Hetero-agglomeration / Microstructure / レーザ3次元粉末積層造形法 / Mo基複合材料 / コーティング / ヘテロ凝集法 / 耐酸化性
Outline of Research at the Start

Mo基合金は耐酸化性に乏しく、長年にわたって実用上の課題となっている。本研究では、レーザ3次元粉末積層造形法(L-PBF)によってMo基複合材料を作製することにより機械的性質の向上を図ると同時に、複合材料表面にセラミックス保護層を導入することを検討する。ナノセラミックス/金属混合粉末を用いたL-PBF処理において、溶融池内のフィラー粒子の移動と平衡は、粒子に作用する浮力と溶融池内に作用するマランゴニ力によって決定されるため、L-PBFプロセスのパラメータを適切に制御することによりフィラー粒子が表面に蓄積し部材表面にセラミックス保護層が導入できる。

Outline of Final Research Achievements

In this study, a novel strategy was developed to prepare nanoceramic/metal mixed powders by using acid-treated carbon nanotubes (CNTs) during hetero-agglomeration process. After L-PBF, a tight ceramic coating was formed on the surface of the Mo-based alloy, which effectively increased the resistance to oxidation at high temperatures. Meanwhile, the TiC and Al2O3 nanoparticles were homogenously dispersed and closely contacted with the matrix, giving rise to an enhanced Vickers hardness. This work shed light on designing and producing high-performance Mo-based materials in ultrahigh-temperature applications.

Academic Significance and Societal Importance of the Research Achievements

The applicant proposes a facile and effective coating approach via L-PBF. The protective layer works against the harsh oxidation environment, contributing to the applications of Mo-based alloys.

Report

(3 results)
  • 2021 Annual Research Report   Final Research Report ( PDF )
  • 2020 Research-status Report
  • Research Products

    (14 results)

All 2022 2021 2020

All Journal Article (4 results) (of which Int'l Joint Research: 4 results,  Peer Reviewed: 4 results,  Open Access: 3 results) Presentation (10 results)

  • [Journal Article] Laser additive manufacturing of pure molybdenum using freeze-dry pulsated orifice ejection method-produced powders2022

    • Author(s)
      Guo Suxia、Zhou Weiwei、Zhou Zhenxing、Nomura Naoyuki
    • Journal Title

      Journal of Materials Research and Technology

      Volume: 16 Pages: 1508-1516

    • DOI

      10.1016/j.jmrt.2021.12.084

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Mechanical responses of additively manufactured MoSiBTiC alloy under tensile and compressive loadings2022

    • Author(s)
      Takeda Tomo、Zhou Weiwei、Nomura Naoyuki、Yoshimi Kyosuke
    • Journal Title

      Materials Science and Engineering: A

      Volume: 839 Pages: 142848-142848

    • DOI

      10.1016/j.msea.2022.142848

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] A novel approach of fabricating monodispersed spherical MoSiBTiC particles for additive manufacturing2021

    • Author(s)
      Zhou Zhenxing、Guo Suxia、Zhou Weiwei、Nomura Naoyuki
    • Journal Title

      Scientific Reports

      Volume: 11 Issue: 1 Pages: 16576-16576

    • DOI

      10.1038/s41598-021-96187-w

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] In-Situ Reduction of Mo-Based Composite Particles during Laser Powder Bed Fusion2021

    • Author(s)
      Guo Suxia、Zhou Weiwei、Zhou Zhenxing、Fan Yuchi、Luo Wei、Nomura Naoyuki
    • Journal Title

      Crystals

      Volume: 11 Issue: 6 Pages: 702-702

    • DOI

      10.3390/cryst11060702

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Presentation] Effect of severe oxidation on the powder properties and melting behaviors of stainless steels for laser powder bed fusion2022

    • Author(s)
      Weiwei ZHOU, Naoyuki NOMURA
    • Organizer
      日本金属学会春期大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] Removal of oxigen from FD-POEMed-Mo powders for laser additive manufacturing2021

    • Author(s)
      Suxia GUO, Zhenxing ZHOU, Weiwei ZHOU, Naoyuki NOMURA
    • Organizer
      日本金属学会春期大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] Simultaneously enhanced dispersion and interfacial adhesion in Al matrix composites reinforced with nanoceramic-decorated carbon nanotubes2021

    • Author(s)
      Weiwei ZHOU、Naoyuki NOMURA
    • Organizer
      粉体粉末冶金協会春季大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] Formation Mechanism of Powder Particles Fabricated by Freeze-dry Pulsated Orifice Ejection Method2021

    • Author(s)
      Zhenxing ZHOU、Yuta SEINO、Suxia GUO、Weiwei ZHOU、Naoyuki NOMURA
    • Organizer
      粉体粉末冶金協会春季大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] Structural evolution during 3D-printing of MXene-reinforced metal matrix composites2021

    • Author(s)
      ZHOU Weiwei, ZHOU Zhenxing, GUO Suxia, NOMURA Naoyuki
    • Organizer
      粉体粉末冶金協会秋季大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] Effects of Freeze-Dry Pulsated Orifice Ejection Method (FD-POEM) Parameters on the Powders Properties2021

    • Author(s)
      Zhou Zhenxing, Zhou Weiwei, Yoshimi, Kyosuke, Nomura Nyaoki
    • Organizer
      2021: The Spring Meeting of Japan Institute of Metals and Materials (JIM)
    • Related Report
      2020 Research-status Report
  • [Presentation] In-situ formation of ceramic layer on Mo-based composites by laser additive manufacturing2020

    • Author(s)
      ZHOU Weiwei, YOSHIMI Kyosuke, NOMURA Naoyuki
    • Organizer
      日本金属学会 2020年秋期(第167回)
    • Related Report
      2020 Research-status Report
  • [Presentation] Simultaneously enhanced oxidation resistance and mechanical property of Mo-based composite by laser powder bed fusion2020

    • Author(s)
      ZHOU Weiwei, NOMURA Naoyuki
    • Organizer
      粉体粉末冶金協会講演大会(第126回)
    • Related Report
      2020 Research-status Report
  • [Presentation] Microstructure and Mechanical Properties of MoSiBTiC alloy Produced from FD-POEM Powder via Laser Powder Bed Fusion and Spark Plasma Sintering2020

    • Author(s)
      Zhou Zhenxing, Zhou Weiwei, Yoshimi, Kyosuke, Nomura Nyaoki
    • Organizer
      2020: The Autumn Meeting of Japan Institute of Metals and Materials (JIM)
    • Related Report
      2020 Research-status Report
  • [Presentation] Influence of Hot Isostatic Pressing on the Microstructure and Fracture Toughness of L-PBFed MoSiBTiC Alloy2020

    • Author(s)
      Zhou Zhenxing, Zhou Weiwei, Yoshimi, Kyosuke, Nomura Nyaoki
    • Organizer
      2020: Autumn Meeting of Japan Society of Powder and Powder Metallurgy (JSPM)
    • Related Report
      2020 Research-status Report

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Published: 2020-04-28   Modified: 2023-01-30  

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