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Fiber Reinforced Soft Composites with Tunable Extensibility, Stiffness, and Strength for Synthetic Bio-tissue Applications

Research Project

Project/Area Number 20K20193
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 90120:Biomaterials-related
Research InstitutionHokkaido University

Principal Investigator

キング ダニエル  北海道大学, 先端生命科学研究院, 助教 (50794583)

Project Period (FY) 2020-04-01 – 2023-03-31
Project Status Granted (Fiscal Year 2020)
Budget Amount *help
¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000)
Fiscal Year 2022: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2021: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2020: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
KeywordsBiomaterials / Tunability / Composites / Toughness / Stretchability / Bio-inspiration / Hydrogels
Outline of Research at the Start

Both soft tissues like skin and stiff tissues like tendon have a unique ability to stretch initially to prevent fracture, then quickly stiffen to resist deformation. In this project we will develop new materials that are extremely tough, yet can match the properties of natural tissues.

Outline of Annual Research Achievements

We have developed a method to incorporate wrinkled fabric structures into elastomer composites with controlled wavelength. 3D printing is used to create molds with controlled shape. Fabric is compressed between these molds, and then the edges of the fabric are immersed in melted wax. When the wax solidifies, the fabric can be removed from the mold, and the fabric maintains the imposed wrinkled structure. The wrinkled fabric is then placed into a reactor, and pre-polymer solution is injected and exposed to UV light, to synthesize the elastomer. Finally a laser cutter is used to cut the sample to the desired shape. The proposed method works well to design extensible fabric-reinforced soft materials.

These samples have been mechanically characterized, and the resulting properties are unique compared to regular soft materials. The incorporation of a wrinkled structure of fabric introduced a new transition point during tensile testing. Initial stress-strain behavior appears linearly elastic, closely matching that of the matrix. A transition strain occurs, where the composite quickly becomes stiff, and the modulus in this region approaches that of the fabric. The strain at which this transition occurs is controlled by the wrinkled fabric structure. We have demonstrated that we can cause this transition to occur at strains ranging from 5-30%. This simple method allows for fabrication of J-shaped composites, similar to natural biomaterials.

Current Status of Research Progress
Current Status of Research Progress

2: Research has progressed on the whole more than it was originally planned.

Reason

Due to the COVID19 Situation, we have had less time available for working in the laboratory. However, our proposed technique worked successfully during initial trials, and therefore we have been able to demonstrate the primary technical requirements for this proposal within the first fiscal year.

Strategy for Future Research Activity

The future plan for this research involves two additional phases. First, we aim to demonstrate complete tunability of these materials. Specifically, we will demonstrate control over 1) initial elastic modulus, 2) the maximum modulus, and 3) the transition strain. These parameters can be tuned by changing the elastomer modulus, the fabric modulus, and the aspect ratio of the incorporated wrinkle structure, respectively. When each of these parameters can successfully be tuned, we will have a method to directly match the mechanical response of biomaterials.

The second phase is to transition to using hydrogels as the matrix rather than elastomers. It is difficult to incorporate hydrogels with rigid reinforcements, because the hydrogel will swell, changing volume depending on the environment, but the rigid reinforcement does not change volume. Making use of the wrinkled structure, our composites should be capable of swelling without damage. Furthermore, we can utilize polyampholyte or particle-based double network gels, which likely will not experience issues related to swelling.

Report

(1 results)
  • 2020 Research-status Report

URL: 

Published: 2020-04-28   Modified: 2021-12-27  

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