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Analysis of Metal Jet Emission at High-Speed Oblique Collision Interface and Impact Welding Mechanism of Dissimilar Metal Joints

Research Project

Project/Area Number 21360357
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionTokyo Institute of Technology

Principal Investigator

KUMAI Shinji  東京工業大学, 大学院・総合理工学研究科, 教授 (00178055)

Project Period (FY) 2009 – 2011
Project Status Completed (Fiscal Year 2011)
Budget Amount *help
¥17,290,000 (Direct Cost: ¥13,300,000、Indirect Cost: ¥3,990,000)
Fiscal Year 2011: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Fiscal Year 2010: ¥6,630,000 (Direct Cost: ¥5,100,000、Indirect Cost: ¥1,530,000)
Fiscal Year 2009: ¥7,800,000 (Direct Cost: ¥6,000,000、Indirect Cost: ¥1,800,000)
Keywords接合・溶接 / 構造・機能材料 / 異種金属接合 / メタルジェット / 接合界面 / 材料加工・処理 / 衝撃圧着
Research Abstract

Metal jet emission and weld interface formation in impact welding were investigated for dissimilar metal lap joints. Numerical simulation of oblique collision between metal plates was performed using smoothed particle hydrodynamics(SPH) method for various plate thicknesses, collision velocities, and collision angles. Metal jet emission and formation of the characteristic wavy weld interface in impact welding were reproduced successfully. The composition of the metal jet was governed by the degree of relative density difference between two metals. Several types of lap joints were fabricated by magnetic pulse welding(MPW). Experimental results were in good agreement with the simulation results.

Report

(4 results)
  • 2011 Annual Research Report   Final Research Report ( PDF )
  • 2010 Annual Research Report
  • 2009 Annual Research Report
  • Research Products

    (28 results)

All 2011 2010 2009

All Journal Article (12 results) (of which Peer Reviewed: 12 results) Presentation (16 results)

  • [Journal Article] 衝撃圧着時のメタルジェット放出および接合界面形態に関する数値解析ならびに実験的検討2011

    • Author(s)
      柿崎正悟、渡邉満洋、熊井真次
    • Journal Title

      軽金属

      Volume: 61 Pages: 328-333

    • NAID

      130004482063

    • Related Report
      2011 Annual Research Report 2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Simulation and Experimental Analysis of Metal Jet Emission and Weld Interface Morphology in Impact Welding2011

    • Author(s)
      Shougo Kakizaki, Mitsuhiro Watanabe and Shinji Kumai
    • Journal Title

      Materials Transactions

      Volume: 52 Pages: 953-959

    • NAID

      10028252042

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Simulation and Experimental Analysis of Metal Jet Emission and Weld Interface Morphology in Impact Welding2011

    • Author(s)
      Shougo Kakizaki, Mitsuhiro Watanabe, Shinji Kumai
    • Journal Title

      Materials Transactions

      Volume: 52 Pages: 1003-1008

    • NAID

      10028252042

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 電磁シーム溶接による純アルミニウム多層板の接合挙動と接合界面組織2011

    • Author(s)
      熊井真次、渡邉満洋、荒木愛美、岡川啓悟、相沢友勝
    • Journal Title

      軽金属溶接

      Volume: 49 Pages: 432-440

    • NAID

      130002147524

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Microstructure and joint strength of similar-and dissimilar lap joints fabricated by several advanced solid-state welding methods2010

    • Author(s)
      Shinji Kumai, Mitsuhiro Watanabe and Keyan Feng
    • Journal Title

      Materials Science Forum

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Metal Jet Emission and Wavy Interface Formation in High-speed Impact Welding2010

    • Author(s)
      Shougo Kakizaki, Mitsuhiro Watanabe, Shinji Kumai
    • Journal Title

      Proceedings of the 12th International Conference on Aluminium Alloys (ICAA12)

      Volume: USB Pages: 945-949

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Microstructure and join strength of similar- and dissimilar lap joints fabricated by several advanced solid-state welding methods2010

    • Author(s)
      Shinji Kumai, Mitsuhiro Watanabe, Keyan Feng
    • Journal Title

      Materials Science Forum

      Volume: 654-656 Pages: 596-601

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Interfacial Morphology of Magnetic Pulse Welded Aluminum/Aluminum and Copper/Copper Lap Joints2009

    • Author(s)
      Mitsuhiro Watanabe and Shinji Kumai
    • Journal Title

      Materials Transactions

      Volume: 50 Pages: 286-292

    • NAID

      10026208639

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Interfacial Microstructure of Aluminum/Metallic Glass Lap Joints Fabricated by Magnetic Pulse Welding2009

    • Author(s)
      Mitsuhiro Watanabe, Shinji Kumai, Go Hagimoto, Qingsheng Zhang and Koji Nakayama
    • Journal Title

      Materials Transactions

      Volume: 50 Pages: 1729-1285

    • NAID

      10024815564

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] 電磁力衝撃圧着したAl/AlおよびCu/Cu重ね合せ接合材の接合界面形態2009

    • Author(s)
      渡邉満洋, 熊井真次
    • Journal Title

      軽金属

      Volume: 59 Pages: 140-147

    • NAID

      10026208639

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Similar and Dissimilar Metal Joining Using Magnetic Pulse Welding2009

    • Author(s)
      Shinji Kumai, Mitsuhiro Watanabe, Keigo Okagawa, Tomokatsu Aizawa
    • Journal Title

      Processing and Fabrication of Advanced Materials X VIII 4

      Pages: 1933-1938

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Microstructure of Magnetic Pulse Welded Metal/Metallic Glass Interface2009

    • Author(s)
      Mitsuhiro Watanabe, Go Hagimoto, Shinji Kumai, Hisamichi Kimura, Akihisa Inoue
    • Journal Title

      Processing and Fabrication of Advanced Materials X VIII 4

      Pages: 1981-1988

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Presentation] 超高速傾斜衝突を利用した同種・異種金属の固相接合2011

    • Author(s)
      熊井真次
    • Organizer
      日本溶射学会第94回(2011年度秋季)全国講演大会
    • Place of Presentation
      ウインクあいち、名古屋(招待講演)
    • Year and Date
      2011-11-14
    • Related Report
      2011 Annual Research Report
  • [Presentation] アルミニウム板の高速衝突時のメタルジェット放出および界面形態に及ぼす衝突条件の影響2011

    • Author(s)
      柿崎正悟, 澤裕也, 熊井真次
    • Organizer
      軽金属学会第121回秋期大会
    • Place of Presentation
      早稲田大学、東京
    • Year and Date
      2011-11-13
    • Related Report
      2011 Annual Research Report
  • [Presentation] 衝撃圧着時のメタルジェット放出および波状界面形態に及ぼす接合材の密度差の影響2011

    • Author(s)
      柿崎正悟, 澤裕也, 熊井真次
    • Organizer
      日本金属学会2011年秋期講演(第141回)大会
    • Place of Presentation
      沖縄コンベンションセンター、沖縄
    • Year and Date
      2011-11-07
    • Related Report
      2011 Annual Research Report
  • [Presentation] 衝撃圧着時に形成される波状界面形態に及ぼす接合材板厚の影響2011

    • Author(s)
      澤裕也, 柿崎正悟, 熊井真次
    • Organizer
      日本金属学会2011年秋期講演(第141回)大会
    • Place of Presentation
      沖縄コンベンションセンター、沖縄
    • Year and Date
      2011-11-07
    • Related Report
      2011 Annual Research Report
  • [Presentation] Metal Jet Emission and Wavy Interface Formation in High-speed Impact Welding2010

    • Author(s)
      Shougo Kakizaki, Mitsuhiro Watanabe, Shinji Kumai
    • Organizer
      The 12th International Conference on Aluminium Alloys (ICAA12)
    • Place of Presentation
      PACIFICO YOKOHAMA, Yokohama, Japan
    • Year and Date
      2010-09-08
    • Related Report
      2010 Annual Research Report
  • [Presentation] Microstructure and join strength of similar- and dissimilar lap joints fabricated by several advanced solid-state welding methods2010

    • Author(s)
      Shinji Kumai, Mitsuhiro Watanabe, Keyan Feng
    • Organizer
      The 7th Pacific Rim International Conference on Advanced Materials and Processing (PRICM7)
    • Place of Presentation
      Cairns Convention Centre, Cairns, Australia 招待講演
    • Year and Date
      2010-08-03
    • Related Report
      2010 Annual Research Report
  • [Presentation] アルミニウム板の高速衝撃圧着時のメタルジェット放出挙動2010

    • Author(s)
      柿崎正悟, 渡邉満洋, 熊井真次
    • Organizer
      軽金属学会 第118回春期講演大会
    • Place of Presentation
      関西大学、大阪
    • Year and Date
      2010-05-23
    • Related Report
      2010 Annual Research Report
  • [Presentation] アルミニウム板の高速衝突時のメタルジェット放出および界面形態に及ぼす衝突条件の影響2010

    • Author(s)
      柿崎正悟,澤裕也,熊井真次
    • Organizer
      軽金属学会第121回秋期大会
    • Place of Presentation
      早稲田大学,東京
    • Related Report
      2011 Final Research Report
  • [Presentation] 衝撃圧着時のメタルジェット放出および波状界面形態に及ぼす接合材の密度差の影響2010

    • Author(s)
      柿崎正悟,澤裕也,熊井真次
    • Organizer
      日本金属学会第149回秋期大会
    • Place of Presentation
      沖縄コンベンションセンター,那覇
    • Related Report
      2011 Final Research Report
  • [Presentation] 衝撃圧着時に形成される波状界面形態に及ぼす接合材板厚の影響2010

    • Author(s)
      澤裕也,柿崎正悟,熊井真次
    • Organizer
      日本金属学会第149回秋期大会
    • Place of Presentation
      沖縄コンベンションセンター,那覇
    • Related Report
      2011 Final Research Report
  • [Presentation] Metal Jet Emission and Wavy Interface Formation in High-Speed Impact Welding2010

    • Author(s)
      Shougo Kakizaki, Mitsuhiro Watanabe and Shinji Kumai
    • Organizer
      The 12^<th> International Conference on Aluminium Alloys(ICAA12)
    • Place of Presentation
      Yokohama, Japan
    • Related Report
      2011 Final Research Report
  • [Presentation] Microstructure and joint strength of similar-and dissimilar lap joints fabricated by several advanced solid-state welding methods2010

    • Author(s)
      Shinji Kumai
    • Organizer
      The 7^<th> Pacific Rim International Conference on Advanced Materials and Processing(PRICM7)
    • Place of Presentation
      Cairns, Australia
    • Related Report
      2011 Final Research Report
  • [Presentation] アルミニウム板の高速衝撃圧着時のメタルジェットの放出挙動2010

    • Author(s)
      柿崎正悟,渡邉満洋,熊井真次
    • Organizer
      軽金属学会第118回春期講演大会
    • Place of Presentation
      関西大学,大阪
    • Related Report
      2011 Final Research Report
  • [Presentation] Similar- and Dissimilar Metal Joining Using Magnetic Pulse Welding2009

    • Author(s)
      Shinji Kumai
    • Organizer
      International Conference of PFAM XVIII
    • Place of Presentation
      東北大学(仙台)
    • Year and Date
      2009-12-14
    • Related Report
      2009 Annual Research Report
  • [Presentation] Similar and Dissimilar Metal Joining using Magnetic Pulse Welding2009

    • Author(s)
      Shinji Kumai
    • Organizer
      The 18^<th> International Symposium on Processing and Fabrication of Advanced Materials,(招待講演)
    • Place of Presentation
      Sendai, Japan
    • Related Report
      2011 Final Research Report
  • [Presentation] Microstructure of Magnetic Pulse Welded Metal/Metallic Glass Interface2009

    • Author(s)
      Mitsuhiro Watanabe, Go Hagimoto and Shinji Kumai
    • Organizer
      The 18^<th> International Symposium on Processing and Fabrication of Advanced Materials
    • Place of Presentation
      Sendai, Japan
    • Related Report
      2011 Final Research Report

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Published: 2009-04-01   Modified: 2016-04-21  

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