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A new high-efficiency biodiesel production by integration of superfast synthesis and solvent extraction

Research Project

Project/Area Number 21360449
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Recycling engineering
Research InstitutionNational Institute for Environmental Studies

Principal Investigator

KURAMOCHI Hidetoshi  独立行政法人国立環境研究所, 資源循環・廃棄物研究センター, 室長 (50353537)

Co-Investigator(Kenkyū-buntansha) OSAKO Masahiro  独立行政法人国立環境研究所, 資源循環・廃棄物研究センター, センター長 (00260266)
TSUJI Tomoya  日本大学, 生産工学部, 教授 (40246848)
MAEDA Koji  兵庫県立大学, 大学院・工学研究科, 教授 (00264838)
Project Period (FY) 2009 – 2011
Project Status Completed (Fiscal Year 2011)
Budget Amount *help
¥18,200,000 (Direct Cost: ¥14,000,000、Indirect Cost: ¥4,200,000)
Fiscal Year 2011: ¥3,250,000 (Direct Cost: ¥2,500,000、Indirect Cost: ¥750,000)
Fiscal Year 2010: ¥5,980,000 (Direct Cost: ¥4,600,000、Indirect Cost: ¥1,380,000)
Fiscal Year 2009: ¥8,970,000 (Direct Cost: ¥6,900,000、Indirect Cost: ¥2,070,000)
Keywords再生利用 / バイオディーゼル燃料 / リサイクル技術 / 脱温暖化対策 / バイオディーゼル / 共溶媒効果 / 相分離 / 脱温暖化技術 / 相平衡 / 固定化酵素 / 連続合成 / バイオマス / UNIFAC
Research Abstract

We demonstrated that the addition of co-solvents to an enzymatic BDF synthesis system resulted in a fast and high-yield reaction compared with the conventional synthesis. The effect of co-solvents on prevention from aggregation of immobilized enzyme resins and de-emulsification of by-product glycerin phase were clarified. Furthermore, we showed that the reaction yield of our proposal technology exceeded 99%. Various phase equilibrium data were measured to suggest a solvent extraction method for recovery of methanol from the glycerin phase. Finally, the integration of the present BDF synthesis and solvent extraction was evaluated in terms of energy saving.

Report

(4 results)
  • 2011 Annual Research Report   Final Research Report ( PDF )
  • 2010 Annual Research Report
  • 2009 Annual Research Report
  • Research Products

    (32 results)

All 2012 2011 2010 2009

All Journal Article (9 results) (of which Peer Reviewed: 8 results) Presentation (23 results)

  • [Journal Article] Liquid Equilibria in Fatty Acid/Triglycerol Systems2012

    • Author(s)
      K. Nishimura, K. Maeda, H. Kuramochi, K. Nakagawa, Y. Asakuma, K. Fukui, M. Osako and S. Sakai
    • Journal Title

      J. Chem. Eng. Data

      Volume: 56(2) Issue: 4 Pages: 1613-1616

    • DOI

      10.1021/je101092j

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] De-emulsification of mixtures containing glycerin and fatty acid methyl ester promoted by dimethyl ether co-solvent2011

    • Author(s)
      K. Maeda, H. Kuramochi, Y. Asakuma, K. Fukui, T. Tsuji, M. Osako, S. Sakai
    • Journal Title

      Chem. Eng. J

      Volume: 169 Pages: 226-230

    • URL

      http://dx.doi.org/10.1016/j.cej.2011.03.017

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Liquid Equilibria in Fatty Acid/Triglycerol Systems2011

    • Author(s)
      K.Nishimura, K.Maeda, H.Kuramochi, K.Nakagawa, Y.Asakuma, K.Fukui, M.Osako, S.Sakai
    • Journal Title

      J.Chem.Eng.Data

      Volume: 56 Pages: 1613-1616

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Y Effects of microwave irradiation on triglyceride transesterification : Experimental and theoretical studies2011

    • Author(s)
      Y.Asakuma, Y.Ogawa, K.Maeda, K.Fukui, H.Kuramochi
    • Journal Title

      Biochem.Eng.J.

      Volume: 58-59 Pages: 20-24

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Analysis of the Slow Rates of the Viscous Methanol/Triglyceride Dispersion in Batch Biodiesel Fuel Production Process.2011

    • Author(s)
      Hidetoshi Kuramochi
    • Journal Title

      Solvent Extraction Research and Development, Japan

      Volume: 18 Pages: 205-209

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] De-emulsification of mixtures containing glycerin and fatty acid methyl ester promoted by dimethyl ether co-solvent2011

    • Author(s)
      Kouji Maeda
    • Journal Title

      Chem.Eng.J.

      Volume: 169 Pages: 226-230

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] The Acceleration of Phase Separation by Phase Inversion Transesterification in Alkali-Catalyzed2010

    • Author(s)
      S. Kato, R. Shibata, K. Shiraishi, H Kuramochi
    • Journal Title

      Biodiesel Production

      Volume: 17 Pages: 63-71

    • URL

      http://www.solventextraction.gr.jp/serdj/jurnalpdf/vol17/pp63-71.pdf

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] The Acceleration of Phase Separation by Phase Inversion Transesterification in Alkali-Catalyzed Biodiesel Production2010

    • Author(s)
      Hidetoshi Kuramochi
    • Journal Title

      Solvent Extraction Research and Development, Japan

      Volume: 17 Pages: 63-71

    • NAID

      130005056909

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] バイオディーゼル燃料の製造に係る相平衡とその新たな展開2010

    • Author(s)
      倉持秀敏
    • Journal Title

      分離技術 40

      Pages: 14-18

    • Related Report
      2009 Annual Research Report
  • [Presentation] 酵素によるバイオディーゼルの繊維産法に関する研究2012

    • Author(s)
      畑中拓也、前田光治、新船幸二、福井啓介、倉持秀敏
    • Organizer
      日本海水学会若手会第3回学生研究発表会
    • Place of Presentation
      徳島大学フロンティア研究センター(徳島県)
    • Year and Date
      2012-03-05
    • Related Report
      2011 Annual Research Report
  • [Presentation] Modification of enzymatic BDF synthesis by use of co-solvent and two-step reaction towards fast and high-yield BDF production2012

    • Author(s)
      H. Kuramochi, K. Maeda, M. Osako, S. Sakai
    • Organizer
      4 th International Conference on Sustainable Energy and Environment(SEE2011)
    • Place of Presentation
      Bangkok, Thailand
    • Year and Date
      2012-02-29
    • Related Report
      2011 Final Research Report
  • [Presentation] Modification of enzymatic BDF synthesis by use of co-solvent and two-step reaction towards fast and high-yield BDF production2012

    • Author(s)
      H.Kuramochi, K.Maeda, M.Osako, S.Sakai
    • Organizer
      4th International Conference on Sustainable Energy and Environment (SEE2011)
    • Place of Presentation
      Centara Grand & bangkoko Convention Center at Central World(バンコク)
    • Year and Date
      2012-02-28
    • Related Report
      2011 Annual Research Report
  • [Presentation] Transesterification of Triolein and Methanol by Lipase Enzyme with Dimethyl ether2011

    • Author(s)
      K. Maeda, K. Kurauch, K. Nishimura1, H. Kuramochi, K. Nakagawa, K. Fukui
    • Organizer
      International Conference on Separation Science and Technology(ICSST11)
    • Place of Presentation
      Jeju, Korea
    • Year and Date
      2011-11-04
    • Related Report
      2011 Final Research Report
  • [Presentation] Transesterification of Triolein and Methanol by Lipase Enzyme with Dimethyl ether2011

    • Author(s)
      K.Maeda, K.Kurauch, K.Nishimural, H.Kuramochi, K.Nakagawa, K.Fukui
    • Organizer
      International Conference on Separation Science and Technology (ICSST11)
    • Place of Presentation
      Grand Hotel(済州島)
    • Year and Date
      2011-11-04
    • Related Report
      2011 Annual Research Report
  • [Presentation] Phase Equilibrium for Bio-diesel Mixtures2011

    • Author(s)
      K.Nishimura, K.Maeda, H.Kuramochi, Y.Asakuma, K.Fukui
    • Organizer
      Chemeca 2011
    • Place of Presentation
      Hilton Sydney Hotel(シドニー)
    • Year and Date
      2011-09-19
    • Related Report
      2011 Annual Research Report
  • [Presentation] 固定化酵素を用いたBDF合成の高収率化2011

    • Author(s)
      倉持秀敏, 乗富秀富, 加藤覚, 前田光治, 大迫政浩
    • Organizer
      分離技術会年会2011
    • Place of Presentation
      明治大学(神奈川県)
    • Year and Date
      2011-06-03
    • Related Report
      2011 Annual Research Report
  • [Presentation] Effect of some co-solvents on enzymatic transesterification of triolein2010

    • Author(s)
      H. Kuramochi, K. Maeda, H. Noritomi, T. Tsuji, M. Osako
    • Organizer
      8th Euro Fed Lipid Congress
    • Place of Presentation
      Munich, Germany
    • Year and Date
      2010-11-19
    • Related Report
      2011 Final Research Report
  • [Presentation] Effect of some co-solvents on enzymatic transesterification of triolein2010

    • Author(s)
      Hidetoshi Kuramochi
    • Organizer
      8th Euro Fed Lipid Congress
    • Place of Presentation
      Westin Grand Munich Arabell apark (Munich, Germany)
    • Year and Date
      2010-11-19
    • Related Report
      2010 Annual Research Report
  • [Presentation] Effect of microwave irradiation on triglyceride transesterification : Experimental and theoretical studies2010

    • Author(s)
      Kouji Maeda
    • Organizer
      13th Asia Pacific Confederation of Chemical Engineering (APCChE) Congress
    • Place of Presentation
      Howard International House (Taipei, Taiwan)
    • Year and Date
      2010-10-08
    • Related Report
      2010 Annual Research Report
  • [Presentation] 固定化酵素によるBDF合成に対する共溶媒添加と攪拌の影響2010

    • Author(s)
      倉持秀敏
    • Organizer
      分離技術会年会2010
    • Place of Presentation
      明治大学(東京都)
    • Year and Date
      2010-10-04
    • Related Report
      2010 Annual Research Report
  • [Presentation] Solvent-free BDF合成におけるNovozyme435の凝集生成および収率への影響2010

    • Author(s)
      倉持秀敏
    • Organizer
      化学工学会第42回秋季大会
    • Place of Presentation
      同志社大学(京都府)
    • Year and Date
      2010-09-08
    • Related Report
      2010 Annual Research Report
  • [Presentation] Measurement of Phase Equilibrium for Dimethy Ether(DME) and its Applications2010

    • Author(s)
      T. Tsuji
    • Organizer
      NSFC-JST Joint Workshop on Energy Recycling Technology for Waste and Heat
    • Place of Presentation
      Beijin, China
    • Year and Date
      2010-08-31
    • Related Report
      2011 Final Research Report
  • [Presentation] Measurement of Phase Equilibrium for Dimethy Ether (DME) and its Applications2010

    • Author(s)
      Tomoya Tsuji
    • Organizer
      NSFC-JST Joint Workshop on Energy Recycling Technology for Waste and Heat
    • Place of Presentation
      Jingyi Hotel (Beijin, China)
    • Year and Date
      2010-08-31
    • Related Report
      2010 Annual Research Report
  • [Presentation] マイクロ波照射によるBDF生成に関する実験的・計算的考察2010

    • Author(s)
      前田光治
    • Organizer
      日本エネルギー学会第19回大会
    • Place of Presentation
      工学院大学(東京都)
    • Year and Date
      2010-08-02
    • Related Report
      2010 Annual Research Report
  • [Presentation] Theoretical Study of the Transesterification of Triglycerides to Biodiesel Fuel under Various Conditions2010

    • Author(s)
      Kouji Maeda
    • Organizer
      ECOS 2010
    • Place of Presentation
      Ecole Polytechnique Federale de Lausanne (Lausanne, Switzerland)
    • Year and Date
      2010-06-15
    • Related Report
      2010 Annual Research Report
  • [Presentation] 313.2Kにおけるジメチルエーテル+メタノール+グリセリンの相平衡2010

    • Author(s)
      辻智也
    • Organizer
      分離技術会年会2010
    • Place of Presentation
      明治大学(東京都)
    • Year and Date
      2010-06-03
    • Related Report
      2010 Annual Research Report
  • [Presentation] 液化DMEを用いたバイオディーゼル製造プロセス設計のためのDME+メタノール+グリセリン系の相平衡2010

    • Author(s)
      辻智也
    • Organizer
      化学工学会第75回年会
    • Place of Presentation
      鹿児島大学(鹿児島県)
    • Year and Date
      2010-03-20
    • Related Report
      2009 Annual Research Report
  • [Presentation] 固定化酵素を用いたバイオディーゼル燃料合成における共溶媒効果2010

    • Author(s)
      倉持秀敏
    • Organizer
      化学工学会第75回年会
    • Place of Presentation
      鹿児島大学(鹿児島県)
    • Year and Date
      2010-03-18
    • Related Report
      2009 Annual Research Report
  • [Presentation] Super-fast biodiesel synthesis using liquefied dimethyl ether and proposal of a method for high-yield synthesis and reduction of cosolvent2009

    • Author(s)
      H. Kuramochi, K. Maeda, M. Osako, K. Nakamura, S. Sakai
    • Organizer
      2nd International Congress on Biodiesel : The Science and The Technologies
    • Place of Presentation
      Munich, Germany
    • Year and Date
      2009-11-16
    • Related Report
      2011 Final Research Report
  • [Presentation] Super-fast biodiesel synthesis using liquefied dimethyl ether and proposal of a method for high-yield synthesis and reduction of cosolvent2009

    • Author(s)
      倉持秀敏
    • Organizer
      2nd International Congress on Biodiesel : The Science and The Technologies
    • Place of Presentation
      The Westin Grand Munchen Arabellanark(Munich, Germany)
    • Year and Date
      2009-11-16
    • Related Report
      2009 Annual Research Report
  • [Presentation] Fundamental developments of new manipulation of biodiesel fuel using dimethylether2009

    • Author(s)
      K. Maeda, H. Kuramochi, T. Fujimoto, Y. Asakuma K Fukui, M. Osako, K. Nakamura, S. Sakai
    • Organizer
      Chemeca 2009
    • Place of Presentation
      Perth, Australia
    • Year and Date
      2009-09-28
    • Related Report
      2011 Final Research Report
  • [Presentation] Fundamental developments of new manipulation of biodiesel fuel using dimethylether2009

    • Author(s)
      Kouji Maeda
    • Organizer
      Chemeca 2009
    • Place of Presentation
      Burswood Entertainment Complex(Perth, Australia)
    • Year and Date
      2009-09-28
    • Related Report
      2009 Annual Research Report

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Published: 2009-04-01   Modified: 2016-04-21  

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