Energy Saving for Five-Axis Machine Tools by Contouring Control

• Project/Area Number: 21560119
• Research Category: Grant-in-Aid for Scientific Research (C)
• Allocation Type: Single-year Grants
• Section: 一般
• Research Field: Production engineering/Processing studies
• Research Institution: Toyohashi University of Technology
• Principal Investigator: UCHIYAMA Naoki 豊橋技術科学大学, 大学院・工学研究科, 准教授 (10273327)
• Project Period (FY): 2009 – 2011
• Project Status: Completed (Fiscal Year 2011)
• Budget Amount: ¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000); Fiscal Year 2011: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000); Fiscal Year 2010: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000); Fiscal Year 2009: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
• Keywords: 工作機械 / 輪郭制御 / 高精度化 / 省エネルギー化 / 同期制御

Research Abstract

Because machine tools are widely used day and night all over the world, not only high-speed and high-precision control but also consumed energy saving is required. This study considers a contouring controller design to reduce consumed energy for five-axis machine tools. Experimental results of machining demonstrate the effectiveness of the proposed controller, which reduces consumed electrical energy by about 28%

Research Products

• [Journal Article] Energy Saving for Gantry-Type Feed Drives by Synchronous and Contouring Control (2012)
  • Author(s): Naoki Uchiyama, Yuki Ogawa, Shigenori Sano
  • Journal Title: International Journal of Automation Technology Volume: 6-3 Pages: 363-368
  • Peer Reviewed
• [Journal Article] Discrete-Time Model Predictive Contouring (2011)
  • Author(s): A. El Khalick M., Naoki Uchiyama
  • Journal Title: Control for Biaxial Feed Drive Systems and Experimental Verification Mechatronics Volume: 21-6 Pages: 918-926
  • Peer Reviewed
• [Journal Article] Contouring Controller Design Based on Iterative Contour Error Estimation for Three-Dimensional Machining (2011)
  • Author(s): A. El Khalick M., Naoki Uchiyama
  • Journal Title: Robotics and Computer-Integrated Manufacturing Volume: 27-4 Pages: 802-807
  • Peer Reviewed
• [Journal Article] Contouring Controller Design Based on Iterative Contour Error Estimation for Three-Dimensional Machining (2011)
  • Author(s): A.El Khalick M., Naoki Uchiyama
  • Journal Title: Robotics and Computer-Integrated Manufacturing Volume: 掲載中 Pages: 802-807
  • Peer Reviewed
• [Journal Article] Discrete-Time Model Predictive Contouring Control for Biaxial Feed Drive Systems and Experimental Verification (2011)
  • Author(s): A.El Khalick M., Naoki Uchiyama
  • Journal Title: Mechatronics Volume: (掲載中)
  • Peer Reviewed
• [Journal Article] Synchronous and Contouring Control for Gantry-Type Feed Drive Systems (2010)
  • Author(s): Naoki Uchiyama, Takaya Nakamura, Shigenori Sano
  • Journal Title: Proceedings of the XIX International Conference on Electrical Machines
  • Peer Reviewed
• [Presentation] 輪郭制御による5軸工作機械の省エネルギー化 (2012)
  • Author(s): 小河裕樹, A. El Khalick M.,内山直樹,佐野滋則
  • Organizer: 日本機械学会東海支部第61期総会・講演会
  • Place of Presentation: 名古屋
• [Presentation] 輪郭制御による5軸工作機械の省エネルギー化 (2012)
  • Author(s): 小河裕樹, A.El Khalick M., 内山直樹, 佐野滋則
  • Organizer: 日本機械学会東海支部第61期総会・講演会
  • Place of Presentation: 名古屋工業大学,名古屋
• [Presentation] Feeddrive control considering multi-axiscoupling effects and extension to contouring control (2011)
  • Author(s): Naoki Uchiyama, Shigenori Sano
  • Organizer: The 9th IEEE International Conference on Industrial Informatics
  • Place of Presentation: Lisbon, Portugal
• [Presentation] 工作機械送り駆動系の輪郭制御による省エネルギー効果の実験的検証 (2011)
  • Author(s): 小河裕樹,内山直樹,佐野滋則
  • Organizer: 日本機械学会ロボティクス・メカトロニクス部門講演会
  • Place of Presentation: 岡山
• [Presentation] 工作機械送り駆動系の輪郭制御による省エネルギー効果の実験的検証 (2011)
  • Author(s): 小河裕樹, 内山直樹, 佐野滋則
  • Organizer: 日本機械学会ロボティクス・メカトロニクス部門講演会
  • Place of Presentation: 岡山コンベンションセンター,岡山
• [Presentation] Feed drive control considering multi-axis coupling effects and extension to contouring control (2011)
  • Author(s): Naoki Uchiyama, Shigenori Sano
  • Organizer: The 9th IEEE International Conference on Industrial Informatics
  • Place of Presentation: Lisbon, Portugal
• [Presentation] Synchronous and Contouring Control for Gantry-Type Feed Drive Systems (2010)
  • Author(s): Naoki Uchiyama, Takaya Nakamura, Shigenori Sano
  • Organizer: 2010 XIX International Conference on Electrical Machines
  • Place of Presentation: Rome, Italy