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Transient temperature variation in the tool surface layer in interrupted cutting and the effect of thermochemical reactivity on tool wear

Research Project

Project/Area Number 21560124
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionTottori University

Principal Investigator

SATO Masahiko  鳥取大学, 大学院・工学研究科, 准教授 (50244512)

Project Period (FY) 2009 – 2011
Project Status Completed (Fiscal Year 2011)
Budget Amount *help
¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Fiscal Year 2011: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2010: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2009: ¥2,990,000 (Direct Cost: ¥2,300,000、Indirect Cost: ¥690,000)
Keywords切削 / エンドミル / 温度 / 断続切削 / 切削温度 / 工具摩耗 / エンドミル加工 / 温度測定
Research Abstract

A newly developed infrared radiation pyrometer equipped with two optical fibers is used to measure the cyclic temperature variation beneath the rake face of a cutting tool in end milling. A theoretical analysis is conducted using a semi-infinite rectangular corner model. In up milling, the temperature beneath the rake face increases gradually during the cutting period and reaches a maximum just after the cutting. In down milling, the temperature increases immediately after cutting starts ; it reaches a maximum and then begins to decrease during cutting. The temperature gradient toward the inner direction of the tool insert is about 300 degrees Celsius per 0. 5 mm. The effect of a cutting time on a tool wear is small

Report

(4 results)
  • 2011 Annual Research Report   Final Research Report ( PDF )
  • 2010 Annual Research Report
  • 2009 Annual Research Report
  • Research Products

    (6 results)

All 2011 2009

All Journal Article (3 results) (of which Peer Reviewed: 3 results) Presentation (3 results)

  • [Journal Article] Temperature Variation in the Cutting Tool in End Milling2011

    • Author(s)
      Masahiko SATO, Naoki TAMURA and Hisataka TANAKA
    • Journal Title

      Transaction of the ASME, Journal of Manufacturing Science and Engineering

      Volume: Vol.133

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Temperature Variation in the Cutting Tool in End Milling2011

    • Author(s)
      Masahiko Sato
    • Journal Title

      Transaction of the ASME, Journal of Manufacturing Science and Engineering

      Volume: 133

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Transient Temperature Variation beneath Rake Face in End Milling2009

    • Author(s)
      佐藤昌彦
    • Journal Title

      Proc. of 5th Int.Conf. on Leading Edge Mmanufacturing in 21st Century

      Pages: 457-460

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Presentation] Transient Temperature Variation beneath Rake Face in End Milling2009

    • Author(s)
      Masahiko SATO, Naoki TAMURA and Hisataka TANAKA
    • Organizer
      Proceedings of The 5th International Conference on Leading Edge Manufacturing in the 21st Century
    • Place of Presentation
      大阪
    • Year and Date
      2009-12-03
    • Related Report
      2011 Final Research Report
  • [Presentation] 各種金属材料に対するダイヤモンド工具のすくい面温度2009

    • Author(s)
      佐藤昌彦
    • Organizer
      精密工学会中国四国支部
    • Place of Presentation
      海峡メッセ下関
    • Year and Date
      2009-11-21
    • Related Report
      2009 Annual Research Report
  • [Presentation] 熱放射計測によるダイヤモンド工具すくい面温度の測定2009

    • Author(s)
      佐藤昌彦
    • Organizer
      精密工学会
    • Place of Presentation
      神戸大学
    • Year and Date
      2009-09-10
    • Related Report
      2009 Annual Research Report

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Published: 2009-04-01   Modified: 2016-04-21  

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