• Search Research Projects
  • Search Researchers
  • How to Use
  1. Back to previous page

Development of novel ceramic coatings with plasma electrolytic oxidation technique

Research Project

Project/Area Number 21656184
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeSingle-year Grants
Research Field Material processing/treatments
Research InstitutionTokyo Institute of Technology

Principal Investigator

AKATSU Takashi  東京工業大学, 応用セラミックス研究所, 准教授 (40231807)

Project Period (FY) 2009 – 2011
Project Status Completed (Fiscal Year 2011)
Budget Amount *help
¥2,380,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥180,000)
Fiscal Year 2011: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2010: ¥600,000 (Direct Cost: ¥600,000)
Fiscal Year 2009: ¥1,000,000 (Direct Cost: ¥1,000,000)
Keywords溶射・コーティング・粒子積層プロセス / 、陽極酸化 / プラズマ電解酸化 / 酸化チタン / 生体活性 / 光触媒活性 / ジルコニア / 遮熱コーティング / Ni基単結晶超合金 / 窒化ケイ素 / ジルコニアコーティング / 多孔質膜 / 低熱伝導膜
Research Abstract

The aim of this study is to develop novel ceramic coating through the plasma electrolytic oxidation(PEO) technique. The results obtained in the study period are as follows;
(1) Development of novel titanium oxide film with the apatite-forming ability as well as photocatalytic activity
To improve the bonding strength between bone and titanium alloy widely used as a biomaterial, we challenged to the formation of titanium oxide film which has high apatite-forming ability in vivo. I found that the crystallization of titanium oxide was promoted when ammonium acetate was chosen as an electrolyte of PEO. Then high apatite-forming ability can be consequently obtained. I also found that the PEO film consisted of titanium oxide had relatively high photocatalytic activity, which means that the material can be sterilized easily by using UV light. The apatite-forming ability is attributed to OH aromatic group absorbed on anatase(101) surface, which attracts Ca^<2+> to the negatively charged surface o … More f anatase.
(2) Development of porous zirconia film with excellent heat shielding
Ni-based single crystal superalloy(SA), which is utilized as a turbine blade of a jet engine, is usually coated with ZrO_2 in order to improve heat resistance. I challenged to form a ceramic coating on SA with PEO. Before making ZrO_2 coating, anti-oxidation Al_2O_3 coating was formed by using PEO on aluminum plated SA. The ZrO_2 coating on SA was successfully obtained by PEO with K_2[ Zr(CO_3)_2(OH)_2] as an electrolyte. In terms of adhesion strength and heat shielding, the coating showed high performance equivalent to the conventional thermal barrier coating.
(3) Fabrication of oxide film containing silicon nitride particles
I tried to make oxide film containing silicon nitride particles on titanium by PEO with an electrolyte dispersed with silicon nitride particles. I found that the key parameter to control the content of silicon nitride is the duration of high voltage per cycle. The increase in the duration may cause vigorous local convection due to the spark discharge, by which silicon nitride particles are incorporated in the film. Less

Report

(4 results)
  • 2011 Annual Research Report   Final Research Report ( PDF )
  • 2010 Annual Research Report
  • 2009 Annual Research Report
  • Research Products

    (11 results)

All 2011 2010 2009

All Journal Article (2 results) (of which Peer Reviewed: 2 results) Presentation (7 results) Patent(Industrial Property Rights) (2 results)

  • [Journal Article] Zirconia based ceramic coating on a metal with plasma electrolytic oxidation2011

    • Author(s)
      T. Akatsu, T. Kato, Y. Shinoda, and F. Wakai
    • Journal Title

      IOP Conference Series : Materials Science and Engineering

      Volume: 18 Pages: 202005-202005

    • NAID

      120006582137

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Zirconia based ceramic coating on a metal with plasma electrolytic oxidation2011

    • Author(s)
      T.Akatsu, T.Kato, Y.Shinoda, F.Wakai
    • Journal Title

      IOP Conference Series : Materials Science and Engineenng

      Volume: 18 Issue: 20 Pages: 202005-202005

    • DOI

      10.1088/1757-899x/18/20/202005

    • NAID

      120006582137

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Presentation] 窒化珪素粉末分散電解液を用いたプラズマ電解酸化皮膜の開発2011

    • Author(s)
      瀬川龍俊・赤津隆・篠田豊・若井史博
    • Organizer
      日本セラミックス協会第24回秋季シンポジウム
    • Place of Presentation
      北海道大学札幌キャンパス(in Japanese)
    • Related Report
      2011 Final Research Report
  • [Presentation] プラズマ電解酸化法を用いたNi基単結晶超合金上への遮熱コーティング2011

    • Author(s)
      加藤貴大・赤津隆・篠田豊・若井史博
    • Organizer
      日本セラミックス協会2011年年会
    • Place of Presentation
      静岡大学浜松キャンパス(in Japanese)
    • Related Report
      2011 Final Research Report
  • [Presentation] 窒化珪素粉末分散電解液を用いたプラズマ電解酸化皮膜の開発2011

    • Author(s)
      瀬川龍俊・赤津隆・篠田豊・若井史博
    • Organizer
      日本セラミックス協会第24回秋季シンポジウム
    • Place of Presentation
      北海道大学札幌キャンパス
    • Related Report
      2011 Annual Research Report
  • [Presentation] プラズマ電解酸化法を用いたNi基単結晶超合金上への遮熱コーティング2011

    • Author(s)
      加藤貴大・赤津隆・篠田豊・若井史博
    • Organizer
      日本セラミックス協会2011年年会
    • Place of Presentation
      静岡大学浜松キャンパス
    • Related Report
      2010 Annual Research Report
  • [Presentation] Zirconia based ceramic coating on a metal with plasma electrolytic oxidation2010

    • Author(s)
      T. Akatsu, T. Kato, Y. Shinoda and F. Wakai
    • Organizer
      The 3^<rd> International Congress on Ceramics(ICC3)
    • Place of Presentation
      Osaka
    • Related Report
      2011 Final Research Report
  • [Presentation] Zirconia based ceramic coating on a metal with plasma electrolytic oxidation2010

    • Author(s)
      T.Akatsu, T.Kato, Y.Shinoda, F.Wakai
    • Organizer
      The 3^<rd> International Congress on Ceramics (ICC3)
    • Place of Presentation
      Osaka
    • Related Report
      2010 Annual Research Report
  • [Presentation] Apatite Forming Ability and Photocatalysis of Titanium Oxide Films Made by the Plasma Electrolytic Oxidation of a Titanium Substrate in Various Electrolysis Solutions2009

    • Author(s)
      Takashi Akatsu, Yuji Yamada, Yasuto Hoshikawa, Yutaka Shinoda, Fumihiro Wakai
    • Organizer
      The 3^<rd> international Conference on Science and Technology for Advanced Ceramics(STAC3)
    • Place of Presentation
      Yokohama, Japan
    • Related Report
      2011 Final Research Report 2009 Annual Research Report
  • [Patent(Industrial Property Rights)] 酸化チタン膜および酸化チタン膜形成方法2009

    • Inventor(s)
      赤津隆、山田祐司、干川康人、篠田豊、若井史博
    • Industrial Property Rights Holder
      東京工業大学
    • Filing Date
      2009-03-15
    • Related Report
      2011 Final Research Report
  • [Patent(Industrial Property Rights)] 特許2009

    • Inventor(s)
      赤津隆、山田祐司、干川康人、篠田豊、若井史博
    • Industrial Property Rights Holder
      東京工業大学
    • Industrial Property Number
      2009-062153
    • Filing Date
      2009-03-15
    • Related Report
      2009 Annual Research Report

URL: 

Published: 2009-04-01   Modified: 2016-04-21  

Information User Guide FAQ News Terms of Use Attribution of KAKENHI

Powered by NII kakenhi