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Optimization of multi-stage rolling process metallurgy by thermal-crystal plasticity multi-scale coupling analysis

Research Project

Project/Area Number 21760088
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeSingle-year Grants
Research Field Materials/Mechanics of materials
Research InstitutionOsaka Institute of Technology

Principal Investigator

KURAMAE Hiroyuki  Osaka Institute of Technology, 工学部, 准教授 (90298802)

Project Period (FY) 2009 – 2010
Project Status Completed (Fiscal Year 2010)
Budget Amount *help
¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2010: ¥520,000 (Direct Cost: ¥400,000、Indirect Cost: ¥120,000)
Fiscal Year 2009: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Keywords材料設計 / プロセス / 物性 / 評価 / シミュレーション工学 / 結晶塑性 / 集合組織発展 / 有限要素法 / マルチスケール / 材料創製 / 最適化 / モデル化 / 結晶成長
Research Abstract

In this study, the asymmetric rolling process was applied to aluminum alloy sheet metal generation, because the <111>//ND texture acts the high-formability. Microscopic texture evolution during macroscopic plastic deformation in multi-stage warm rolling processes of the aluminum alloy sheet and was analyzed and optimized by using crystallographic homogenized thermal-elasto/viscoplastic multi-scale finite element method. It was confirmed that 1.6 times higher Lankford value of the optimized sheet improved by 2-stage asymmetric rolling process compared with the commercial A6022-T43 sheet metal.

Report

(3 results)
  • 2010 Annual Research Report   Final Research Report ( PDF )
  • 2009 Annual Research Report
  • Research Products

    (33 results)

All 2011 2010 2009

All Journal Article (11 results) (of which Peer Reviewed: 11 results) Presentation (22 results)

  • [Journal Article] Development of New Hardening Evolution Equation based on Crystallographic Misorientation Theory for Multi-scale Finite Element Analysis2010

    • Author(s)
      Yuki Ikeya, Hiroyuki Kuramae, Hideo Morimoto, Hidetoshi Sakamoto, Tsutao Katayama, Eiji Nakamachi
    • Journal Title

      Proc.of 2nd International Conference on Computer Technology and Development

      Pages: 121-125

    • Related Report
      2010 Annual Research Report 2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Multi-Scale Parallel Finite Element Analyses of LDH Sheet Formability Tests Based on Crystallographic Homogenization Method2010

    • Author(s)
      Hiroyuki Kuramae, Yuki Ikeya, Hidetoshi Sakamoto, Hideo Morimoto, Eiji Nakamachi
    • Journal Title

      International Journal of Mechanical Sciences Vol.52-2

      Pages: 183-197

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Process Metallurgy Design of Aluminum Alloy Sheet Rolling by Using Two-Scale Finite Element Analysis and Optimization Algorithm2010

    • Author(s)
      Eiji Nakamachi, Hiroyuki Kuramae, Hidetoshi Sakamoto, Hideo Morimoto
    • Journal Title

      International Journal of Mechanical Sciences Vol.52-2

      Pages: 146-157

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Asymmetric cold/warm rolling simulation by crystal plasticity multi-scale finite element analysis based on crystallographic homogenization2010

    • Author(s)
      Koshiro Onishi, Hidetoshi Sakamoto, Hiroyuki Kuramae, Hideo Morimoto, Eiji Nakamachi
    • Journal Title

      Proc.of the 10th International Conference on Numerical Methods in Industrial Forming Processes

      Volume: (CD-ROM)

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Multi-Scale Parallel Finite Element Analyses of LDH Sheet Formability Tests Based on Crystallographic Homogenization Method2010

    • Author(s)
      Hiroyuki Kuramae, et al.
    • Journal Title

      International Journal of Mechanical Sciences Vol.52-2

      Pages: 183-197

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Process Metallurgy Design of Aluminum Alloy Sheet Rolling by Using Two-Scale Finite Element Analysis and Optimization Algorithm2010

    • Author(s)
      Eiji Nakamachi, Hiroyuki Kuramae, et al.
    • Journal Title

      International Journal of Mechanical Sciences Vol.52-2

      Pages: 146-157

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Microstructure Design for High Formability Aluminum Alloy Sheet Metal Based on Crystallographic Homogenized Multi-Scale Analysis2009

    • Author(s)
      Hiroyuki Kuramae, Hidetoshi Sakamoto, Yasunori Nakamura, Hideo Morimoto, Eiji Nakamachi
    • Journal Title

      Computational Plasticity X, E. Onate, D.R.J.Owen, B.Suarez eds. CIMNE Barcelona CD-ROM

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Multi-Scale Finite Element Analysis of LDH Tests Based on Crystallographic Homogenization Method2009

    • Author(s)
      Yuki Ikeya, Hiroyuki Kuramae, Hideo Morimoto, Hidetoshi Sakamoto, Eiji Nakamachi, Tsutao Katayama
    • Journal Title

      Computational Plasticity X, E.Onate, D.R.J.Owen and B.Suarez eds.CIMNE Barcelona CD-ROM

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Multi-scale FE Analyses of Sheet Formability based on SEM-EBSD Crystal Texture Measurement2009

    • Author(s)
      Hidetoshi Sakamoto, Hiroyuki Kuramae, Eiji Nakamachi, Hideo Morimoto
    • Journal Title

      WIT Transactions on Modeling and Simulation Vol.48

      Pages: 61-69

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] 結晶塑性マルチスケール解析による異周速圧延プロセス設計2009

    • Author(s)
      倉前宏行, 高橋聖治, 仲町英治, Nguyen Ngoc Tam, 田中和人, 片山傳生, 森本秀夫
    • Journal Title

      塑性と加工 Vol.50, No.578

      Pages: 242-248

    • NAID

      10024886340

    • Related Report
      2010 Final Research Report
    • Peer Reviewed
  • [Journal Article] Multi-scale FE Analyses of Sheet Formability based on SEM-EBSD Crystal Texture Measurement2009

    • Author(s)
      Hidetoshi Sakamoto, Hiroyuki Kuramae, et al.
    • Journal Title

      WIT Transactions on Modeling and Simulation Vol.48

      Pages: 61-69

    • Related Report
      2009 Annual Research Report
    • Peer Reviewed
  • [Presentation] 結晶方位差理論に基づく結晶塑性構成式を用いたマルチスケール解析2011

    • Author(s)
      倉前宏行, 森本秀夫, 仲町英治
    • Organizer
      日本計算工学会第16回計算工学講演会
    • Place of Presentation
      東京大学柏キャンパス総合研究棟(千葉県柏市)
    • Year and Date
      2011-05-25
    • Related Report
      2010 Final Research Report
  • [Presentation] マルチスケール有限要素法を用いたアルミ板材の異周速2段圧延における最適圧延条件の探索2011

    • Author(s)
      鄒榕, 大畑富相, 中村康範, 倉前宏行, 森本秀夫, 仲町英治
    • Organizer
      日本機械学会関西支部第86 期定時総会講演会
    • Place of Presentation
      京都工芸繊維大学(京都市)
    • Year and Date
      2011-03-20
    • Related Report
      2010 Final Research Report
  • [Presentation] マルチスケール有限要素法を用いたアルミ板材の異周速2段圧延における最適圧延条件の探索2011

    • Author(s)
      鄒榕, 大畑富相, 中村康範, 倉前宏行, 森本秀夫, 仲町英治
    • Organizer
      日本機械学会関西支部第86期定時総会講演会
    • Place of Presentation
      京都工芸繊維大学(京都市)
    • Year and Date
      2011-03-20
    • Related Report
      2010 Annual Research Report
  • [Presentation] マルチスケール有限要素解析のための結晶方位差理論に基づく新硬化発展式の開発2010

    • Author(s)
      池谷友規, 倉前宏行, 森本秀夫, 坂本英俊, 片山傳生, 仲町英治
    • Organizer
      日本塑性加工学会第61回塑性加工連合講演会
    • Place of Presentation
      山形大学工学部(山形県米沢市)
    • Year and Date
      2010-10-17
    • Related Report
      2010 Annual Research Report 2010 Final Research Report
  • [Presentation] 結晶塑性マルチスケールFEM に基づくAl 合金板材の異周速圧延プロセスメタラジー2010

    • Author(s)
      倉前宏行, 大畑富相, 坂本英俊, 仲町英治, 森本秀夫
    • Organizer
      日本塑性加工学会第61回塑性加工連合講演会
    • Place of Presentation
      山形大学工学部(山形県米沢市)
    • Year and Date
      2010-10-16
    • Related Report
      2010 Final Research Report
  • [Presentation] 結晶塑性マルチスケールFEMに基づくAl合金板材の異周速圧延プロセスメタラジー2010

    • Author(s)
      倉前宏行, 大畑富相, 坂本英俊, 仲町英治, 森本秀夫
    • Organizer
      日本塑性加工学会第61回塑性加工連合講演会
    • Place of Presentation
      山形大学工学部(山形県米沢市)
    • Year and Date
      2010-10-16
    • Related Report
      2010 Annual Research Report
  • [Presentation] Multi-stage Warm Rolling Process Optimization for High-Formability Aluminum Alloy Sheet Metal Generation Based on Two-scale FEA2010

    • Author(s)
      Hiroyuki Kuramae, Hideo Morimoto, Eiji Nakamachi
    • Organizer
      9th World Congress on Computational Mechanics and 4th Asian Pacific Congress on Computational Mechanics
    • Place of Presentation
      Sydney, Australia
    • Year and Date
      2010-07-22
    • Related Report
      2010 Annual Research Report 2010 Final Research Report
  • [Presentation] Multi-scale Finite Element Analysis of Crystallographic Misorientation Evolution2010

    • Author(s)
      Yuki Ikeya, Hiroyuki Kuramae, Hideo Morimoto, Hidetoshi Sakamoto, Tsutao Katayama, Eiji Nakamachi
    • Organizer
      9th World Congress on Computational Mechanics and 4th Asian Pacific Congress on Computational Mechanics
    • Place of Presentation
      Sydney, Australia
    • Year and Date
      2010-07-22
    • Related Report
      2010 Annual Research Report 2010 Final Research Report
  • [Presentation] 結晶塑性マルチスケールFEM に基づくAl 合金板材の異周速圧延プロセス設計2010

    • Author(s)
      倉前宏行
    • Organizer
      第6回NCPフォーラム・機械の強度と形態研究懇話会(日本機械学会関西支部)
    • Place of Presentation
      おごと温泉・湯の宿木もれび(滋賀県大津市)
    • Year and Date
      2010-03-29
    • Related Report
      2010 Final Research Report
  • [Presentation] 結晶塑性マルチスケールFEMに基づくAl合金板材の異収束圧延プロセス設計2010

    • Author(s)
      倉前宏行
    • Organizer
      第6回NCPフォーラム(日本機械学会関西支部 機械の強度と形態研究懇話会)
    • Place of Presentation
      おごと温泉・湯の宿 木もれび(滋賀県大津市)
    • Year and Date
      2010-03-29
    • Related Report
      2009 Annual Research Report
  • [Presentation] 結晶均質化法マルチスケール有限要素解析による板材のミクロ・マクロ変形特性評価2010

    • Author(s)
      池谷友規, 倉前宏行, 森本秀夫, 坂本英俊, 片山傳生, 仲町英治
    • Organizer
      日本機械学会関西支部第85 期定時総会講演会
    • Place of Presentation
      神戸大学工学部キャンパス(神戸市灘区)
    • Year and Date
      2010-03-17
    • Related Report
      2010 Final Research Report
  • [Presentation] マルチスケール有限要素法による高成形能アルミ板材の2段圧延解析2010

    • Author(s)
      鄒榕, 大畑富相, 中村康範, 倉前宏行, 森本秀夫, 仲町英治
    • Organizer
      日本機械学会関西支部第85期定時総会講演会
    • Place of Presentation
      神戸大学工学部キャンパス(神戸市灘区)
    • Year and Date
      2010-03-17
    • Related Report
      2010 Final Research Report
  • [Presentation] 結晶塑性マルチスケール有限要素法による冷間・温間異周速圧延解析2009

    • Author(s)
      大西孝士郎, 坂本英俊, 倉前宏行, 仲町英治, 森本秀夫
    • Organizer
      日本機械学会第22回計算力学講演会
    • Place of Presentation
      金沢大学角間キャンパス(金沢市)
    • Year and Date
      2009-10-12
    • Related Report
      2010 Final Research Report
  • [Presentation] 結晶塑性マルチスケール解析による異周速圧延プロセス設計2009

    • Author(s)
      倉前宏行
    • Organizer
      日本材料学会塑性工学部門委員会第57回材料データベース研究分科会
    • Place of Presentation
      日本材料学会(京都市)
    • Year and Date
      2009-10-05
    • Related Report
      2010 Final Research Report
  • [Presentation] 結晶塑性マルチスケール解析による異周速圧延プロセス設計2009

    • Author(s)
      倉前宏行
    • Organizer
      日本材料学会 塑性工学部門委員会 第57回 材料データベース研究分科会
    • Place of Presentation
      日本材料学会(京都市)
    • Year and Date
      2009-10-05
    • Related Report
      2009 Annual Research Report
  • [Presentation] Microstructure Design for High Formability Aluminum Alloy Sheet Metal Based on Crystallographic Homogenized Multi-Scale Analysis2009

    • Author(s)
      倉前宏行
    • Organizer
      International Conference on Computational Plasticity
    • Place of Presentation
      カタロニア工科大学(スペイン・バルセロナ)
    • Year and Date
      2009-09-03
    • Related Report
      2009 Annual Research Report
  • [Presentation] Rolling Process Design for High Formability Aluminum Alloy Sheet Metal Based on Crystallographic Homogenized Multi-scale Finite Element Method2009

    • Author(s)
      Hiroyuki Kuramae, Hideo Morimoto, Eiji Nakamachi
    • Organizer
      10th US National Congress on Computational Mechanics
    • Place of Presentation
      Columbus, Ohio,USA
    • Year and Date
      2009-07-17
    • Related Report
      2010 Final Research Report
  • [Presentation] Rolling Process Design for High Formability Aluminum Alloy Sheet Metal Based on Crystallographic Homogenized Multi-scale Finite Element Method2009

    • Author(s)
      倉前宏行
    • Organizer
      10th US National Congress on Computational Mechanics
    • Place of Presentation
      The Greater Columbus Convention Center(米国・コロンバス)
    • Year and Date
      2009-07-16
    • Related Report
      2009 Annual Research Report
  • [Presentation] 結晶塑性マルチスケール解析手法と離散最適化手法を用いた圧延プロセス最適設計2009

    • Author(s)
      仲町英治, 倉前宏行, 片山傳生, 森本秀夫
    • Organizer
      日本塑性加工学会平成21年度(第40回)塑性加工春季講演会
    • Place of Presentation
      京都大学吉田キャンパス(京都市)
    • Year and Date
      2009-05-31
    • Related Report
      2010 Final Research Report
  • [Presentation] 結晶均質化マルチスケール有限要素法によるLDH 解析2009

    • Author(s)
      池谷友規, 倉前宏行, 坂本英俊, 森本秀夫, 片山傳生, 仲町英治
    • Organizer
      日本塑性加工学会平成21年度(第40回)塑性加工春季講演会
    • Place of Presentation
      京都大学吉田キャンパス(京都市),
    • Year and Date
      2009-05-31
    • Related Report
      2010 Final Research Report
  • [Presentation] 結晶均質化マルチスケール有限要素法に基づくAl 合金板材の微視結晶集合組織設計2009

    • Author(s)
      倉前宏行, 森本秀夫, 仲町英治
    • Organizer
      日本計算工学会第14回計算工学講演会
    • Place of Presentation
      東京大学生産技術研究所(東京都目黒区)
    • Year and Date
      2009-05-13
    • Related Report
      2010 Final Research Report
  • [Presentation] 結晶均質化マルチスケール有限要素法に基づくAl合金板材の微視結晶集合組織設計2009

    • Author(s)
      倉前宏行
    • Organizer
      日本計算工学会 第14回計算工学講演会
    • Place of Presentation
      東京大学生産技術研究所(東京都目黒区)
    • Year and Date
      2009-05-13
    • Related Report
      2009 Annual Research Report

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Published: 2009-04-01   Modified: 2016-04-21  

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