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Key technology for wires and powders assisted plasma arc additive manufacturing of gamm a-TiAl alloys

Research Project

Project/Area Number 21F31063
Research Category

Grant-in-Aid for JSPS Fellows

Allocation TypeSingle-year Grants
Section外国
Review Section Basic Section 18020:Manufacturing and production engineering-related
Research InstitutionOsaka University

Principal Investigator

麻 寧緒  大阪大学, 接合科学研究所, 教授 (10263328)

Co-Investigator(Kenkyū-buntansha) WU DONGSHENG  大阪大学, 接合科学研究所, 外国人特別研究員
Project Period (FY) 2021-07-28 – 2023-03-31
Project Status Completed (Fiscal Year 2022)
Budget Amount *help
¥2,300,000 (Direct Cost: ¥2,300,000)
Fiscal Year 2022: ¥1,100,000 (Direct Cost: ¥1,100,000)
Fiscal Year 2021: ¥1,200,000 (Direct Cost: ¥1,200,000)
Keywordsワイヤアーク積層造形 / アルミニウム / チタン / TiAl合金化 / 溶融池 / 数値解析 / 実験観察 / アークワイヤ積層 / アルミ / チタンとアルミの合金化 / 熱流動数値解析 / 高速カメラ観察
Outline of Research at the Start

A novel wires and powders cooperatively assisted plasma arc additive manufacturing process is developed for manufacturing γ-TiAl alloys. The performances of the alloys are improved by adding alloying elements, and homogenization-recrystallization heat treatment. Coupled CFD, Lagrangian particle and FEM numerical models are developed to investigate the alloy elements transportation, and the residual stress distribution of the alloys, respectively. The transportation mechanisms of alloy elements of the wires, powders and weld pool are revealed.

Outline of Annual Research Achievements

This research reveals the homogenization mechanism of Al element and crack suppressing mechanism in wire arc additive manufacturing of Gama-TiAl alloy, which provides solid theoretical support for additive manufacturing of Gama-TiAl alloy. During the research period, Post doctor researcher wins the IIW 2023 Henry Granjon Award from the International Institute of Welding.
The multi-physical simulation and experimental observation showed that the Ti/Al elements can be transferred to the molten pool through a liquid TiAl bridge. The wetting ability of the liquid TiAl metal on the Ti wire surface can be used to predict the possibility of the liquid TiAl bridge breakup. The surface tension causes backward flow and growth of a liquid TiAl droplet and thus suppresses the droplet transfer.

Research Progress Status

令和4年度が最終年度であるため、記入しない。

Strategy for Future Research Activity

令和4年度が最終年度であるため、記入しない。

Report

(2 results)
  • 2022 Annual Research Report
  • 2021 Annual Research Report
  • Research Products

    (5 results)

All 2022 2021 Other

All Int'l Joint Research (1 results) Journal Article (1 results) (of which Int'l Joint Research: 1 results,  Peer Reviewed: 1 results) Presentation (3 results)

  • [Int'l Joint Research] 上海交通大学/材料科学学院/溶接加工研究所(中国)

    • Related Report
      2022 Annual Research Report
  • [Journal Article] Multi-physical modelling of alloy element transportation in wire arc additive manufacturing of a γ-TiAl alloy2022

    • Author(s)
      Jianwen Xin, Dongsheng Wu, Chen Shen, Lin Wang, Xueming Hua, Ninshu Ma, Shinichi Tashiro, Manabu Tanaka
    • Journal Title

      International Journal of Thermal Sciences

      Volume: 179 Pages: 107641-107641

    • DOI

      10.1016/j.ijthermalsci.2022.107641

    • Related Report
      2022 Annual Research Report 2021 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Presentation] Gama-TiAl材のプラズマアーク積層造形における残留応力の制御2022

    • Author(s)
      呉 東升, 麻寧緒, 胡磊, 華学明
    • Organizer
      溶接学会
    • Related Report
      2022 Annual Research Report
  • [Presentation] γ-TiAl材のプラズマアーク積層造形における残留応力の制御2022

    • Author(s)
      呉 東升, 麻寧緒,胡磊,華学明
    • Organizer
      2022年度溶接学会春季全国大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] γ-TiAl 材のプラズマアーク積層造形中における合金要素の流動現象2021

    • Author(s)
      呉東升,麻寧緒,田代真一,田中学,華学明
    • Organizer
      2021年度溶接学会秋季全国大会
    • Related Report
      2021 Annual Research Report

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Published: 2021-07-29   Modified: 2024-03-26  

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