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Development of reliable SiC MOSFET power modules

Research Project

Project/Area Number 21H01311
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 21010:Power engineering-related
Research InstitutionOsaka University

Principal Investigator

Funaki Tsuyoshi  大阪大学, 大学院工学研究科, 教授 (20263220)

Co-Investigator(Kenkyū-buntansha) カステッラッズィ アルベルト  京都先端科学大学, 工学部, 教授 (70866897)
Project Period (FY) 2021-04-01 – 2024-03-31
Project Status Completed (Fiscal Year 2023)
Budget Amount *help
¥17,550,000 (Direct Cost: ¥13,500,000、Indirect Cost: ¥4,050,000)
Fiscal Year 2023: ¥3,770,000 (Direct Cost: ¥2,900,000、Indirect Cost: ¥870,000)
Fiscal Year 2022: ¥5,850,000 (Direct Cost: ¥4,500,000、Indirect Cost: ¥1,350,000)
Fiscal Year 2021: ¥7,930,000 (Direct Cost: ¥6,100,000、Indirect Cost: ¥1,830,000)
Keywordsパワーモジュール / SiC MOSFET / マルチチップ / 信頼性 / power module / SiC / multi chip / reliability / Reliability / multi-chip power modules / SiC power MOSFETs / electrothermal model / thermal resistance
Outline of Research at the Start

The main aim is the development of reliable SiC MOSFET power modules. It is attained by a number of intermediate objectives, each devised to deliver important achievements in their own right. Dedicated simulation models will be produced and test-vehicles built; the output of computer aided analysis will inform a systematic parametric experimental test campaign and underpin results interpretation. A novel lifetime modeling methodology will be validated and the produced models used for virtual prototyping.

Outline of Final Research Achievements

The main objective of this study is to develop reliable power modules with SiC MOSFETs. Specifically, this study evaluates the characteristic variations and changes of power semiconductor devices and the power modules incorporating them under electrical and thermal stress. This study develops and examines implementation methods to reduce these stresses. A simulation model for characteristic changes was constructed based on the results of continuous energization and power cycle tests. Based on this, a parametric experimental test utilizing computer simulation was conducted to improve the accuracy of estimating characteristic changes in the power modules. Based on this, reliability estimation for cooling systems and operating conditions was performed using a life model of the power module.

Academic Significance and Societal Importance of the Research Achievements

カーボンニュートラルにむけ更なる省エネルギー化が社会的に求められている。電力変換における損失低減を実現するためにSiCデバイスを用いたパワーモジュールが不可欠であるが,複数のSiCデバイスが搭載されるパワーモジュールではSiCデバイスの電気特性の分散やストレスに対する特性劣化に対する信頼性の評価が課題であった。本研究で開発した実験に基づく特性変化のモデル化により,SiCデバイスを用いたパワーモジュールの信頼性を担保するために必要な,使用状態による劣化予測を可能とした。本技術をさらに発展させればパワーモジュールの余寿命予測にもつながることが期待できる。

Report

(4 results)
  • 2023 Annual Research Report   Final Research Report ( PDF )
  • 2022 Annual Research Report
  • 2021 Annual Research Report
  • Research Products

    (17 results)

All 2023 2022 Other

All Journal Article (2 results) (of which Peer Reviewed: 2 results) Presentation (14 results) (of which Int'l Joint Research: 7 results,  Invited: 2 results) Remarks (1 results)

  • [Journal Article] Transformerless Power Supply for AC Rail Vehicles2023

    • Author(s)
      舟木 剛,福永 崇平, 井渕 貴章, 福田 典子, 中村 孝, 柳澤 佑太
    • Journal Title

      IEEJ Transactions on Industry Applications

      Volume: 143 Issue: 9 Pages: 636-643

    • DOI

      10.1541/ieejias.143.636

    • ISSN
      0913-6339, 1348-8163
    • Year and Date
      2023-09-01
    • Related Report
      2023 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Identification of high resolution transient thermal network model for power module packages2022

    • Author(s)
      Shuhei Fukunaga, and Tsuyoshi Funaki
    • Journal Title

      Material Science Forum

      Volume: 1062 Pages: 253-257

    • DOI

      10.4028/p-90gl36

    • Related Report
      2022 Annual Research Report
    • Peer Reviewed
  • [Presentation] Issues of using unsaturated heating time for transient thermal measurement2023

    • Author(s)
      Tomoaki Hara, Shuhei Fukunaga, and Tsuyoshi Funaki
    • Organizer
      2023 International Conference on Electronics Packaging
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Parametric Analysis for Filter Design in Extracting Transient Thermal Model Parameters of SiC Power Modules2023

    • Author(s)
      Shuhei Fukunaga, and Tsuyoshi Funaki
    • Organizer
      2023 The Workshop on Wide Bandgap Power Devices and Applications in Asia
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Packaging and components for wide band gap semiconductor power device application2023

    • Author(s)
      Tsuyoshi Funaki
    • Organizer
      2023 The Workshop on Wide Bandgap Power Devices and Applications in Asia
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Development of high-speed current switch box for transient thermal characterization of SiC power modules2023

    • Author(s)
      Shuhei Fukunaga, and Tsuyoshi Funaki
    • Organizer
      13th International Conference on Integrated Power Electronics Systems 2024
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] メタヒューリスティクスに基づく受動部品の等価回路モデル化に関する一検討2023

    • Author(s)
      福永 崇平, 舟木 剛
    • Organizer
      電気学会 電磁環境/半導体電力変換合同研究会, EMC-23-010/SPC-23-154
    • Related Report
      2023 Annual Research Report
  • [Presentation] パワーデバイスの温度係数を利用したマルチチップモジュールのジャンクション温度推定誤差に関する一検討2023

    • Author(s)
      福永 崇平, 舟木 剛
    • Organizer
      電気学会 電子デバイス/半導体電力変換合同研究会, ED-23-054/SPC-23-237
    • Related Report
      2023 Annual Research Report
  • [Presentation] ベイズ情報量規準に基づくパワーモジュールの熱応答モデル化に関する一検討2023

    • Author(s)
      福永 崇平, 舟木 剛
    • Organizer
      電気学会 電力技術/電力系統技術/半導体電力変換合同研究会, PE-24-064/PSE-24-076/SPC-24-118
    • Related Report
      2023 Annual Research Report
  • [Presentation] SiCパワーデバイスの熱特性評価に適用する過渡熱抵抗測定システムの基礎検討2023

    • Author(s)
      福永 崇平, 舟木 剛
    • Organizer
      電気学会 電力技術/電力系統技術/半導体電力変換合同研究会
    • Related Report
      2022 Annual Research Report
  • [Presentation] 複数TIMの組み合わせによるパワーモジュールの熱抵抗低減に関する実験的検討2023

    • Author(s)
      清水 優人, 福永 崇平, 舟木 剛
    • Organizer
      電気学会 全国大会
    • Related Report
      2022 Annual Research Report
  • [Presentation] Development of reliable multi-chip power modules with parallel planar- and trench-gate SiC MOSFETs2022

    • Author(s)
      huhei Fukunaga, Alberto Castellazzi, and Tsuyoshi Funaki
    • Organizer
      The 34th International Symposium on Power Semiconductor Devices and ICs
    • Related Report
      2022 Annual Research Report
    • Int'l Joint Research
  • [Presentation] SiCパワーモジュールの高信頼性設計 -劣化予測へ向けた実験的特性評価-2022

    • Author(s)
      福永 崇平, カスティラッズィ アルベルト, 舟木 剛
    • Organizer
      電子情報通信学会 シリコン材料・デバイス研究会
    • Related Report
      2022 Annual Research Report
    • Invited
  • [Presentation] パワーモジュールに適用する絶縁用セラミックスの過渡熱抵抗に関する実験的検討2022

    • Author(s)
      清水 優人, 福永 崇平, 舟木 剛
    • Organizer
      電気学会 電子デバイス/半導体電力変換合同研究会
    • Related Report
      2022 Annual Research Report
  • [Presentation] Reliable design of SiC MOSFET power modules: experimental characterization for aging prediction2022

    • Author(s)
      Shuhei Fukunaga, Alberto Castellazzi and Tsuyoshi Funaki
    • Organizer
      2022 International Power Electronics Conference
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of reliable multi-chip power modules with parallel planar- and trench-gate SiC MOSFETs2022

    • Author(s)
      Shuhei Fukunaga, Alberto Castellazzi and Tsuyoshi Funaki
    • Organizer
      International Symposium on Power Semiconductor Devices and ICs 2022
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research
  • [Remarks] パワーモジュールの信頼性評価

    • URL

      http://ps.eei.eng.osaka-u.ac.jp/jp/index.php?%E3%83%91%E3%83%AF%E3%83%BC%E3%83%A2%E3%82%B8%E3%83%A5%E3%83%BC%E3%83%AB%E3%81%AE%E4%BF%A1%E9%A0%BC%E6%80%A7%E8%A9%95%E4%BE%A1

    • Related Report
      2022 Annual Research Report

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Published: 2021-04-28   Modified: 2025-01-30  

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