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Residual stress control of boroncarbon nitride coatings by bipolar-HiPIMS

Research Project

Project/Area Number 21H01674
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionTokyo Metropolitan University

Principal Investigator

Shimizu Tetsuhide  東京都立大学, システムデザイン研究科, 准教授 (70614543)

Co-Investigator(Kenkyū-buntansha) 徳田 祐樹  地方独立行政法人東京都立産業技術研究センター, 研究開発本部機能化学材料技術部プロセス技術グループ, 主任研究員 (30633515)
BRITUN Nikolay  名古屋大学, 低温プラズマ科学研究センター, 特任准教授 (70899971)
Project Period (FY) 2021-04-01 – 2024-03-31
Project Status Completed (Fiscal Year 2023)
Budget Amount *help
¥17,160,000 (Direct Cost: ¥13,200,000、Indirect Cost: ¥3,960,000)
Fiscal Year 2023: ¥3,250,000 (Direct Cost: ¥2,500,000、Indirect Cost: ¥750,000)
Fiscal Year 2022: ¥9,100,000 (Direct Cost: ¥7,000,000、Indirect Cost: ¥2,100,000)
Fiscal Year 2021: ¥4,810,000 (Direct Cost: ¥3,700,000、Indirect Cost: ¥1,110,000)
Keywordsイオン化物理蒸着 / 炭窒化ホウ素膜 / 立方晶窒化ホウ素 / バイポーラ型HiPIMS / プラズマ発光分光法 / イオン質量分析 / FTIR / イオン運動エネルギー / HiPIMS / BCN薄膜 / 立方晶相 / ホウ素イオン / XPS / イオン化PVD / 自己イオン衝撃 / 残留応力 / プラズマ発光分光分析 / イオンエネルギー / HIPIMS / バイポーラパルス / イオン / バースト信号
Outline of Research at the Start

本研究は、近年注目を集めるバイポーラ型HiPIMS技術によって形成されるプラズマ現象の理解とそれに基づいたプロセス開発を進めるものである。HiPIMS放電特有のイオン粒子の過渡的な輸送特性に着眼し、バイポーラ型HiPIMSにおける正のパルス電圧の印加時間の精査により、加速イオンの選択性と自己イオン衝撃による効果を明らかにする。これにより、立方晶相の核形成に関わる影響因子の系統的な分離を図り、成膜基板に入射するイオン種・イオン流束とその運動エネルギーの役割に関する学術的な議論を前進させる。これに基づき、立方晶BN相の形成と残留応力低減を両立するプロセス設計指針の構築を目指す。

Outline of Final Research Achievements

This study aims to elucidate the influencing factors on the cubic phase formation in boron carbon nitride (BCN) film growth by bipolar HiPIMS discharge toward the PVD process development to realize the stress-free cubic BN films. To elucidate the plasma dynamics of bipolar HiPIMS discharge, time- and space-resolved plasma diagnostics using optical emission spectroscopy imaging and ion mass spectrometry were performed. A systematic film growth experiments based on these diagnostic data revealed the factors related to c-BN nucleation and growth. At the same time, the effect of selective ion acceleration by bipolar discharge on the film growth and stress reduction was discussed. Finally, amorphous BCN films with a maximum hardness of 45 GPa were demonstrated through this study.

Academic Significance and Societal Importance of the Research Achievements

本研究により、HiPIMS放電を用いたBCN膜の立方晶形成に対する基板への入射粒子の関連因子について、プラズマ分析に基づいた系統的な検証による原理解明が進められた。これにより多岐にわたるHiPIMSプロセスパラメータのそれぞれの位置づけが明確化されると共に、立方晶相形成に向けたHiPIMSプロセス設計指針の礎が構築された。さらにバイポーラ型HiPIMSによる自己イオン衝撃の効果が明らかにされ、立方晶BN膜の残留応力低減に向けた方向性を示すことができた。これらは我が国におけるHiPIMS技術への産業的な要望を先導するものであり、今後当該技術の国内における産業化に大きく貢献できるものである。

Report

(4 results)
  • 2023 Annual Research Report   Final Research Report ( PDF )
  • 2022 Annual Research Report
  • 2021 Annual Research Report
  • Research Products

    (28 results)

All 2023 2022 2021 Other

All Int'l Joint Research (6 results) Journal Article (4 results) (of which Int'l Joint Research: 4 results,  Peer Reviewed: 4 results,  Open Access: 4 results) Presentation (17 results) (of which Int'l Joint Research: 7 results,  Invited: 9 results) Remarks (1 results)

  • [Int'l Joint Research] マドリード工科大学(スペイン)

    • Related Report
      2023 Annual Research Report
  • [Int'l Joint Research] リンショーピン大学(スウェーデン)

    • Related Report
      2023 Annual Research Report
  • [Int'l Joint Research] マドリード工科大学(スペイン)

    • Related Report
      2022 Annual Research Report
  • [Int'l Joint Research] リンショーピン大学(スウェーデン)

    • Related Report
      2022 Annual Research Report
  • [Int'l Joint Research] Linkoping大学(スウェーデン)

    • Related Report
      2021 Annual Research Report
  • [Int'l Joint Research] Mons大学(ベルギー)

    • Related Report
      2021 Annual Research Report
  • [Journal Article] Industrial application potential of high power impulse magnetron sputtering for wear and corrosion protection coatings2023

    • Author(s)
      Vetter Joerg、Shimizu Tetsuhide、Kurapov Denis、Sasaki Tomoya、Mueller Juergen、Stangier Dominic、Esselbach Markus
    • Journal Title

      Journal of Applied Physics

      Volume: 134 Issue: 16 Pages: 160701-160701

    • DOI

      10.1063/5.0159292

    • Related Report
      2023 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Modeling of high power impulse magnetron sputtering discharges with tungsten target2022

    • Author(s)
      Babu Swetha Suresh、Rudolph Martin、Lundin Daniel、Shimizu Tetsuhide、Fischer Joel、Raadu Michael A、Brenning Nils、Gudmundsson Jon Tomas
    • Journal Title

      Plasma Sources Science and Technology

      Volume: 31 Issue: 6 Pages: 065009-065009

    • DOI

      10.1088/1361-6595/ac774a

    • Related Report
      2022 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Low temperature growth of stress-free single phase α-W films using HiPIMS with synchronized pulsed substrate bias2021

    • Author(s)
      Shimizu Tetsuhide、Takahashi Kazuki、Boyd Robert、Viloan Rommel Paulo、Keraudy Julien、Lundin Daniel、Yang Ming、Helmersson Ulf
    • Journal Title

      Journal of Applied Physics

      Volume: 129 Issue: 15 Pages: 155305-155305

    • DOI

      10.1063/5.0042608

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Experimental verification of deposition rate increase, with maintained high ionized flux fraction, by shortening the HiPIMS pulse2021

    • Author(s)
      Shimizu T、Zanska M、Villoan R P、Brenning N、Helmersson U、Lundin Daniel
    • Journal Title

      Plasma Sources Science and Technology

      Volume: 30 Issue: 4 Pages: 045006-045006

    • DOI

      10.1088/1361-6595/abec27

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Presentation] Impact of selective acceleration of high-mass ions - Low temperature growth of stress-free single phase α-W films-,2023

    • Author(s)
      Tetsuhide Shimizu, Hao Du, Robert Boyd, Rommel Paulo Viloan, Daniel Lundin, Ming Yang, and Ulf Helmersson
    • Organizer
      International Conference on Metallurgical Coatings and Thin Films, ICMCTF-2023
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Towards the Growth of Cubic Boron Nitride Coatings by High-power Impulse Magnetron Sputtering2023

    • Author(s)
      Tetsuhide Shimizu, Hayate Nagakura, Ivan Fernandez, Jose Antonio Santiago, Pablo Diaz-Rodriguez, Yuuki Tokuta, Ming Yang
    • Organizer
      Asian-European International Conference on Plasma Surface Engineering, AEPSE2023
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Benefit of utilizing transient ion flux in HiPIMS discharges: Low temperature growth of high-Tm thin films2023

    • Author(s)
      Tetsuhide Shimizu, Hao Du, Robert Boyd, Rommel Paulo Viloan, Daniel Lundin, Ming Yang, and Ulf Helmersson
    • Organizer
      The 65th Summer Annual Conference of the Korean Vacuum Society(KVS), 10th International Joint Symposium
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Film growth-based process design of HiPIMS pulse parameters -Role of repetition rate of instantaneous vapored flux-2023

    • Author(s)
      Tetsuhide Shimizu
    • Organizer
      ISPlasma/IC-PLANTS 2023
    • Related Report
      2022 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] 大電力パルススパッタ(HiPIMS)法による機能性硬質膜開発とその技術動向2023

    • Author(s)
      清水徹英
    • Organizer
      日本塑性加工学会 金型分科会 第55回セミナー「EV・カーボンニュートラル時代の軽量化インパクトに対峙する型技術Ⅰ」
    • Related Report
      2022 Annual Research Report
    • Invited
  • [Presentation] On the growth of boron carbon nitride coatings using HiPIMS with synchronized substrate bias2022

    • Author(s)
      Hayate Nagakura, Yuya Anzai, Miki Kikuta, Ming Yang, Tetsuhide Shimizu
    • Organizer
      The 22nd International Vacuum Congress, IVC-22
    • Related Report
      2022 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 炭窒化ホウ素薄膜形成におけるHiPIMS パルス遅延同期バイアス電圧の効果2022

    • Author(s)
      永倉颯,安西祐哉,菊田実希,徳田祐樹,楊明,清水徹英
    • Organizer
      表面技術協会 第146回講演大会
    • Related Report
      2022 Annual Research Report
  • [Presentation] HiPIMS法によるmm細孔内壁面の薄膜成長と精密プレス金型への応用2022

    • Author(s)
      清水徹英
    • Organizer
      型技術ワークショップ2022 in 岐阜
    • Related Report
      2022 Annual Research Report
    • Invited
  • [Presentation] この10年間に見るHiPIMS技術の進化~イオン化率と成膜速度向上の両立に向けて~2022

    • Author(s)
      清水徹英
    • Organizer
      (社)日本トライボロジー学会,機能性コーティングの最適設計技術研究会第13期 第1回(通算第18回)会合
    • Related Report
      2021 Annual Research Report
    • Invited
  • [Presentation] ailoring of oxide film growth in peak-current controlled reactive-HiPIMS2021

    • Author(s)
      Tetsuhide Shimizu
    • Organizer
      European Material Research Society (E-MRS) 2021 Spring Meeting
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] Low temperature growth of stress-free single phase α-W films using HiPIMS with synchronized pulsed substrate bias2021

    • Author(s)
      Tetsuhide Shimizu, Kazuki Takahashi, Robert Boyd, Rommel Paulo Viloan, Julien Keraudy, Daniel Lundin, Ming Yang, and Ulf Helmersson
    • Organizer
      TACT2021 (Taiwan Association for Coatings and Thin Film Technology) International Thin Films Conference
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research / Invited
  • [Presentation] 基板入射イオンの選択性が及ぼすAlTiN硬質膜結晶成長への影響2021

    • Author(s)
      荒川光,山村雄大,小宮英敏,徳田祐樹,寺西義一,楊明,清水徹英
    • Organizer
      一般社団法人表面技術協会第144回講演大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] 大電力パルススパッタ法により形成した純Mg/MgOナノ積層膜の耐腐食性評価2021

    • Author(s)
      山本大樹,早川直人,笠原健太郎,湯川泰之,山田健太郎,小舟諭史,小宮英敏,松澤和夫,楊明,清水徹英
    • Organizer
      一般社団法人表面技術協会第144回講演大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] ミリメートルオーダー細孔内壁面におけるスパッタリング薄膜成長2021

    • Author(s)
      小宮英敏,寺西義一,Rafael Alvarez,Alberto Palmero,楊明,清水徹英
    • Organizer
      一般社団法人表面技術協会第144回講演大会
    • Related Report
      2021 Annual Research Report
  • [Presentation] 反応性HiPIMS法による酸素空孔安定化ジルコニア薄膜の形成2021

    • Author(s)
      齋藤 直人,Adriano Panepinto, Stephanos Konstantinidis, 楊 明,清水 徹英
    • Organizer
      公益社団法人日本表面真空学会2021年学術講演会
    • Related Report
      2021 Annual Research Report
  • [Presentation] ホローカソード型大電力パルス放電プラズマの時間分解発光分光分析2021

    • Author(s)
      森 幹太,Nikolay Britun,楊 明,清水 徹英
    • Organizer
      公益社団法人日本表面真空学会2021年学術講演会
    • Related Report
      2021 Annual Research Report
  • [Presentation] ホローカソード型大電力パルススパッタ法によるNi/NiOナノ粒子の成長速度制御2021

    • Author(s)
      森 幹太,渡邊 峻,池田 秀河,Sebastian Ekeroth,Robert Boyd,Ulf Helmersson,楊 明,清水 徹英
    • Organizer
      日本機械学会第29回機械材料・材料加工技術講演会(M&P2021)
    • Related Report
      2021 Annual Research Report
  • [Remarks] 薄膜プロセス工学研究室HP

    • URL

      https://simizutetuhide.wixsite.com/website

    • Related Report
      2021 Annual Research Report

URL: 

Published: 2021-04-28   Modified: 2025-01-30  

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