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Characterization of drilling damage behavior of CFRP toughened with interlayers using FBG sensing and electric impedance method

Research Project

Project/Area Number 21K03751
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Review Section Basic Section 18010:Mechanics of materials and materials-related
Research InstitutionEhime University

Principal Investigator

Ogi Keiji  愛媛大学, 理工学研究科(工学系), 教授 (70281194)

Project Period (FY) 2021-04-01 – 2024-03-31
Project Status Completed (Fiscal Year 2023)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2023: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2022: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2021: ¥1,690,000 (Direct Cost: ¥1,300,000、Indirect Cost: ¥390,000)
KeywordsCFRP / 層間はく離 / 穿孔加工 / 電気インピーダンス / FBGセンサ / 層間強化 / デラミネーション
Outline of Research at the Start

航空機構造などに用いられる層間強化炭素繊維強化プラスチック(CFRP)について,埋め込み光ファイバ(FBG)センシングと電気インピーダンス法を併用して,穿孔中のひずみ,インピーダンス変化,および加工(スラスト)力をその場モニタリングすることにより,穿孔損傷挙動を解明する。また穿孔加工中における層間はく離が発生する臨界スラスト力を予測する式を破壊力学により定式化する。

Outline of Final Research Achievements

During drilling of CFRP laminates, delamination (POD) occurs on the exit side of the drill blade. In this study, POD was detected in real time during drilling. To determine the critical thrust force that causes POD, the internal strain around the drilled hole and the thrust force were monitored by an FBG sensor embedded in a CFRP quasi-isotropic laminate and using the strain of a fixture jig. In addition, electrodes were formed on the upper and lower surfaces of the CFRP to measure the electrical impedance change during drilling in real time. By using ring/circle electrodes, the occurrence of POD could be detected from the impedance change even when the POD was small. However, for interlaminar reinforced CFRP, the change was not clearly measurable due to softening of the interlayer.

Academic Significance and Societal Importance of the Research Achievements

CFRP積層板は航空宇宙機や自動車の構造部材として用いられているが,接合のための穿孔加工を必要とする。穿孔加工時には出口側に層間はく離(POD)が発生するが,これによってCFRPの強度が低下する懸念がある。加工後の非破壊検査によってPODは検出できるが,加工中のどの段階でどれ位の大きさのスラスト力でPODが発生するのかは明らかにできない。本研究は電気インピーダンス法によりPOD発生の瞬間を検知する手法を開発したものであり,研究の成果は,層間はく離が発生しない加工条件の探索につながり,CFRP構造の強度信頼性向上に役立てることができる。

Report

(4 results)
  • 2023 Annual Research Report   Final Research Report ( PDF )
  • 2022 Research-status Report
  • 2021 Research-status Report
  • Research Products

    (14 results)

All 2024 2023 2022 2021 Other

All Journal Article (4 results) (of which Peer Reviewed: 4 results,  Open Access: 1 results) Presentation (8 results) (of which Int'l Joint Research: 3 results) Remarks (2 results)

  • [Journal Article] 電気インピーダンス法による穿孔加工中の CFRP積層板の層間はく離検出2024

    • Author(s)
      黄木景二,高野椋生,堤三佳,水上孝一
    • Journal Title

      材料

      Volume: 73

    • Related Report
      2023 Annual Research Report
    • Peer Reviewed
  • [Journal Article] パンチおよびドリル穿孔を有するCFRP積層板の有孔圧縮強度および破壊形態2023

    • Author(s)
      128.松田伸也,村松星彦,矢代茂樹,黄木景二
    • Journal Title

      日本複合材料学会誌

      Volume: 49 Pages: 48-56

    • Related Report
      2022 Research-status Report
    • Peer Reviewed / Open Access
  • [Journal Article] Characterization of piercing damage in CFRP cross-ply laminates after punch shear machining via impact loading2021

    • Author(s)
      Matsuda Shinya、Mabe Kohei、Ogi Keiji、Yashiro Shigeki、Kakudo Yoshifumi
    • Journal Title

      Journal of Composite Materials

      Volume: 55 Issue: 28 Pages: 4111-4124

    • DOI

      10.1177/00219983211031627

    • Related Report
      2021 Research-status Report
    • Peer Reviewed
  • [Journal Article] Effect of the fiber cut angle on the shearing strength of unidirectional and cross-ply carbon-fiber-reinforced thermoplastic laminates2021

    • Author(s)
      Ogi Keiji、Yashiro Shigeki
    • Journal Title

      Composites Part B: Engineering

      Volume: 216 Pages: 108869-108869

    • DOI

      10.1016/j.compositesb.2021.108869

    • Related Report
      2021 Research-status Report
    • Peer Reviewed
  • [Presentation] CFRP積層板の厚さ方向導電率の数理モデル2024

    • Author(s)
      黄木景二,尾崎良太郎,水上孝一
    • Organizer
      第15回 日本複合材料会議
    • Related Report
      2023 Annual Research Report
  • [Presentation] In-situ Monitoring of Delamination in CFRP Laminates during Drilling2023

    • Author(s)
      Keiji Ogi, Mitsuyoshi Tsutsumi, Koichi Mizukami
    • Organizer
      International Conference on Composite Materials 2023
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 電気インピーダンス法による穿孔加工中のCFRP積層板の層間はく離検出2023

    • Author(s)
      黄木景二,高野椋生,堤三佳
    • Organizer
      第48回複合材料シンポジウム
    • Related Report
      2023 Annual Research Report
  • [Presentation] CFRP 積層板の穿孔過程におけるひずみ・損傷モニタリング2022

    • Author(s)
      黄木景二,劉 夢晨,堤三佳
    • Organizer
      日本材料学会四国支部第19回学術講演会
    • Related Report
      2022 Research-status Report
  • [Presentation] 電気インピーダンスによるCFRP積層板の穿孔損傷モニタリング2022

    • Author(s)
      黄木景二,劉 夢晨,堤三佳
    • Organizer
      日本材料学会第71期学術講演会
    • Related Report
      2022 Research-status Report
  • [Presentation] Monitoring Hole-Drilling Damage in a CFRP Laminate by an Electrical Method2022

    • Author(s)
      Keiji Ogi, Mitsuyoshi Tsutsumi, Koichi Mizukami
    • Organizer
      The 6th International Conference on Materials and Reliability
    • Related Report
      2022 Research-status Report
    • Int'l Joint Research
  • [Presentation] Damage Accumulation Process and Electrical Impedance Response during the Punch Shear Machining of CFRP Laminates2022

    • Author(s)
      Shinya Matsuda, Yuya Fujimoto, Keiji Ogi
    • Organizer
      The 6th International Conference on Materials and Reliability
    • Related Report
      2022 Research-status Report
    • Int'l Joint Research
  • [Presentation] FBGセンサと電気インピーダンスによるCFRPの加工モニタリング2022

    • Author(s)
      劉 夢晨,黄木 景二
    • Organizer
      日本機械学会中国四国支部第60期総会・講演会
    • Related Report
      2021 Research-status Report
  • [Remarks] 愛媛大学材料力学研究室

    • URL

      https://www.me.ehime-u.ac.jp/labo/kikaisei/zairiki/Top_page.html

    • Related Report
      2023 Annual Research Report
  • [Remarks] 愛媛大学 材料力学研究室

    • URL

      https://www.me.ehime-u.ac.jp/labo/kikaisei/zairiki/Top_page.html

    • Related Report
      2022 Research-status Report 2021 Research-status Report

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Published: 2021-04-28   Modified: 2025-01-30  

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