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Developing CALPHAD-type models for Zr-C-O high-temperature ceramics considering the effects of short-range-ordering

Research Project

Project/Area Number 21K14393
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 26010:Metallic material properties-related
Research InstitutionTohoku University

Principal Investigator

DAVEY THERESA  東北大学, 工学研究科, 客員講師 (10816987)

Project Period (FY) 2021-04-01 – 2025-03-31
Project Status Granted (Fiscal Year 2023)
Budget Amount *help
¥4,550,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥1,050,000)
Fiscal Year 2023: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2022: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2021: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Keywordszirconium carbide / CALPHAD / vacancies / oxygen / high entropy ceramic / DFT / first-principles / ordering / phase diagram / zirconia / point defects
Outline of Research at the Start

Zirconium carbide and zirconia ceramics are widely used, but there is limited understanding of the atomic-scale effects of impurities and atomic arrangements. This research will combine insights from several theoretical methods (DFT, CEM, MD) with scale-bridging approaches such as CALPHAD to obtain a self-consistent description of the C-O-Zr phase diagram that may be used for design of tuneable high-temperature ceramics. This will also represent a development in the use of first-principles calculations in CALPHAD modelling by extending previously developed defect-centric models.

Outline of Annual Research Achievements

In FY2023, further density functional theory (DFT) calculations were performed to examine the C-O-Zr system and systems related to high entropy transition metal carbides C-O-M, where M represents up to five element mixtures of zirconium, hafnium, titanium, niobium, and tantalum. High entropy carbides, with mixed transition metals of these elements, have potentially preferential oxidation behaviour compared to ZrC and have attracted significant interest. The stability, structural properties, and local bonding of mixtures with 1-5 metals and varying carbon stoichiometries was explored using first-principles calculations.
Results were presented at international conferences and meetings: Thermo-Calc expert users webinar (Sweden) - Invited, ECerS 2023 (France) - Highlight presentation, MS&T2023 (Columbus, USA) - Invited, MS&T2023 (Columbus, USA) - Contributed, ICACC2024 (Daytona Beach, USA) - Invited, Annual Meeting of the Ceramic Society of Japan (Kumamoto, Japan) - Invited.
The Best Paper Award for the International Journal of Ceramic Engineering and Science in 2023 was given for this work published the previous year.
Further abstracts for presentations relating to this work have been given/accepted at the following conferences: UHTC (Sicily, Italy) - Contributed, MRS Spring (Seattle, USA) - Invited, Calphad (Mannheim, Germany) - Contributed, MS&T2024 (Pittsburgh, USA) - Invited.

Current Status of Research Progress
Current Status of Research Progress

2: Research has progressed on the whole more than it was originally planned.

Reason

The plan has been adjusted to account for developments in the field, such as the increased interest in related high entropy ceramics. Additionally, access to computing researches has affected which types of calculations could be performed, so alternatives must be used. However, the initial aims of the project remain the same and we hope to reach the defined goals by the end of the project. This year there was significant opportunity to travel and present the work at many international conferences, and it has attracted a lot of interest and excitement. There are many results to be published soon which are expected to be high impact.

Strategy for Future Research Activity

In the final year of this project, we will focus on the oxidation pathways of ZrC and other multi-principal component transition metal carbides. This will build on the original results, allowing the phase diagram to be calculated and mapped, along with selected structural, thermal, and mechanical properties. CALPHAD modelling of the C-Zr-O system will take place in this year, along with other systems as possible. Calculation of and uncertainty quantification of some M1-M2-C phase diagrams will also take place this year in collaboration with experimental researchers led by Prof. Scott McCormack at UC Davis, USA.
Results are expected to be published this year in several articles, and results will be presented in FY2024 at the following conferences: UHTC (Sicily, Italy) - Contributed, MRS Spring (Seattle, USA) - Invited, Calphad (Mannheim, Germany) - Contributed, MS&T2024 (Pittsburgh, USA) - Invited.

Report

(3 results)
  • 2023 Research-status Report
  • 2022 Research-status Report
  • 2021 Research-status Report
  • Research Products

    (17 results)

All 2024 2023 2022 2021

All Journal Article (2 results) (of which Int'l Joint Research: 2 results,  Peer Reviewed: 2 results,  Open Access: 2 results) Presentation (15 results) (of which Int'l Joint Research: 11 results,  Invited: 9 results)

  • [Journal Article] The effect of oxygen impurities on the stability and structural properties of vacancy-ordered and -disordered ZrCx2022

    • Author(s)
      Theresa Davey, Ying Chen
    • Journal Title

      RSC Adv.

      Volume: 12 Issue: 6 Pages: 3198-3198

    • DOI

      10.1039/d1ra07768f

    • Related Report
      2021 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Journal Article] Vacancy ordering in sub-stoichiometric zirconium carbide: A review2022

    • Author(s)
      Theresa Davey, Ying Chen
    • Journal Title

      Int. J. Ceramic Eng. & Sci.

      Volume: 2022 Issue: 3 Pages: 1-1

    • DOI

      10.1002/ces2.10126

    • Related Report
      2021 Research-status Report
    • Peer Reviewed / Open Access / Int'l Joint Research
  • [Presentation] Carbon vacancies in high-entropy UHTC carbides2024

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      48th International Conference and Expo on Advanced Ceramics and Composites (ICACC2024)
    • Related Report
      2023 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Mapping phase stability and vacancy ordering in high-entropy transition metal carbides MC1-x2024

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      Annual Meeting of the Ceramics Society of Japan
    • Related Report
      2023 Research-status Report
    • Invited
  • [Presentation] Incorporating insights from first-principles into Calphad descriptions of atomic ordering2023

    • Author(s)
      Theresa Davey
    • Organizer
      Thermo-Calc Expert Users Webinar
    • Related Report
      2023 Research-status Report
    • Invited
  • [Presentation] Carbon vacancy ordering in multi-principal component (high entropy) UHTC carbides2023

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      XVIIIth Conference of the European Ceramic Society
    • Related Report
      2023 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] First-principles calculations of high entropy transition metal carbides2023

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      Materials for Nuclear Techologies: Challenges, Problems and Solutions
    • Related Report
      2023 Research-status Report
    • Invited
  • [Presentation] Vacancy ordering in substoichiometric zirconium carbide2023

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      MS&T 2023
    • Related Report
      2023 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Ordering in multi-principal component UHTC carbides2023

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      MS&T 2023
    • Related Report
      2023 Research-status Report
    • Int'l Joint Research
  • [Presentation] Local bonding and carbon vacancy ordering in UHTC high-entropy carbides2023

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      47th International Conference and Expo on Advanced Ceramics and Composites (ICACC2023)
    • Related Report
      2022 Research-status Report
    • Int'l Joint Research
  • [Presentation] Vacancy Ordering in Zirconium Carbide2022

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      MS&T 2023
    • Related Report
      2022 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Combining First-Principles Calculations with Experimental Data in Phase Diagram Modelling for Designing Advanced Materials2022

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      International Conference on Advanced Materials, Metallurgy, and Manufacturing (ICAMMM) 2022
    • Related Report
      2022 Research-status Report
    • Int'l Joint Research / Invited
  • [Presentation] Vacancy ordering in zirconium carbide2022

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      第60回セラミックス基礎科学討論会
    • Related Report
      2021 Research-status Report
    • Invited
  • [Presentation] Mechanism of vacancy ordering in substoichiometric zirconium carbide2022

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      46th International Conference and Expo on Advanced Ceramics and Composites (ICACC2022)
    • Related Report
      2021 Research-status Report
    • Int'l Joint Research
  • [Presentation] Vacancy ordering in zirconium carbide explored via first-principles calculations and Calphad2022

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      TMS Annual Meeting & Exhibition 2022
    • Related Report
      2021 Research-status Report
    • Int'l Joint Research
  • [Presentation] Theoretical explorations of order-disorder transitions in zirconium carbide for the purpose of assisting synthesis2021

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      International Conference on Materials for Humanity (MH 21)
    • Related Report
      2021 Research-status Report
    • Int'l Joint Research
  • [Presentation] The effect of oxygen on the vacancy ordering and stability of UHTC transition metal carbides2021

    • Author(s)
      Theresa Davey, Ying Chen
    • Organizer
      14th Pacific Rim Conference on Ceramic and Glass Technology (PACRIM 14)
    • Related Report
      2021 Research-status Report
    • Int'l Joint Research

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Published: 2021-04-28   Modified: 2024-12-25  

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