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Dynamic thermo-mechanical phenomenon and multi-scale strengthening mechanism during friction stir weld-riveting process

Research Project

Project/Area Number 21K14439
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionOsaka University

Principal Investigator

馬 運五  大阪大学, 接合科学研究所, 特任助教(常勤) (00870601)

Project Period (FY) 2021-04-01 – 2022-03-31
Project Status Discontinued (Fiscal Year 2021)
Budget Amount *help
¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Fiscal Year 2022: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Fiscal Year 2021: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
KeywordsFriction stir / Riveting / Aluminum alloy / Solid-state joining / Multi-scale enhance / Miniature tensile test / solid-state bonding / thermo-mechanical model / multi-scale modeling / fine grain strengthening / defect-free joining
Outline of Research at the Start

An integrated one-step friction stir weld-riveting (FSWR) process combining friction stir spot welding (FSSW) and self-piercing riveting (SPR) is proposed to join high-strength aluminum alloy. Using inprocess friction heating and high-speed rivet stirring to prevent crack defect, achieve fine grain strengthening by dynamic recrystallization, and form a hybrid joint with solid-state bonding and mechanical interlock.

Outline of Annual Research Achievements

An integrated one-step friction stir weld-riveting (FSWR) process combining friction stir spot welding (FSSW) and self-piercing riveting (SPR) is proposed to join 7 series aluminum alloys. Using inprocess friction heating and high-speed rivet stirring to ①prevent crack defect, achieve ②fine grain strengthening via dynamic recrystallization, and form a hybrid joint with ③solid-state bonding and
④mechanical interlock. This research elucidates the control mechanisms of friction heat and rivet stirring on the above four key features. In addition, multi-scale strength evaluation models and miniature tensile tests were performed to clarify the hybrid strengthening mechanisms of the four key features on the overall mechanical performance of the FSWR joints.

Report

(1 results)
  • 2021 Annual Research Report
  • Research Products

    (13 results)

All 2022 2021 Other

All Int'l Joint Research (1 results) Journal Article (7 results) (of which Int'l Joint Research: 5 results,  Peer Reviewed: 7 results,  Open Access: 1 results) Presentation (5 results) (of which Int'l Joint Research: 1 results)

  • [Int'l Joint Research] Shanghai Jiao Tong University/Shandong University/Harbin Institute of Technology(中国)

    • Related Report
      2021 Annual Research Report
  • [Journal Article] Combined strengthening mechanism of solid-state bonding and mechanical interlocking in friction self-piercing riveted AA7075-T6 aluminum alloy joints2022

    • Author(s)
      Ma Yunwu、Yang Bingxin、Hu Shanqing、Shan He、Geng Peihao、Li Yongbing、Ma Ninshu
    • Journal Title

      Journal of Materials Science & Technology

      Volume: 105 Pages: 109-121

    • DOI

      10.1016/j.jmst.2021.07.026

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Adhesive dynamic behavior in the clinch-bonding process of aluminum alloy A5052-H34 and advanced high-strength steel JSC7802022

    • Author(s)
      Ma Yunwu、Abe Yohei、Geng Peihao、Akita Reiki、Ma Ninshu、Mori Ken-ichiro
    • Journal Title

      Journal of Materials Processing Technology

      Volume: 305 Pages: 117602-117602

    • DOI

      10.1016/j.jmatprotec.2022.117602

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of adhesive application on friction self-piercing riveting (F-SPR) process of AA7075-T6 aluminum alloy2022

    • Author(s)
      Yang Bingxin、Shan He、Liang Ying、Ma Yunwu、Niu Sizhe、Zhu Xiaobo、Li Yongbing
    • Journal Title

      Journal of Materials Processing Technology

      Volume: 299 Pages: 117336-117336

    • DOI

      10.1016/j.jmatprotec.2021.117336

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Effects of rotation tool-induced heat and material flow behaviour on friction stir lapped Al/steel joint formation and resultant microstructure2022

    • Author(s)
      Geng Peihao、Ma Yunwu、Ma Ninshu、Ma Hong、Aoki Yasuhiro、Liu Huihong、Fujii Hidetoshi、Chen Chuantong
    • Journal Title

      International Journal of Machine Tools and Manufacture

      Volume: 174 Pages: 103858-103858

    • DOI

      10.1016/j.ijmachtools.2022.103858

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Flat friction spot joining of aluminum alloy to carbon fiber reinforced polymer sheets: Experiment and simulation2022

    • Author(s)
      Peihao Geng, Ninshu Ma, Hong Ma, Yunwu Ma, Kazuki Murakami, Huihong Liu, Yasuhiro Aoki, Hidetoshi Fujii
    • Journal Title

      Journal of Materials Science & Technology

      Volume: 107 Pages: 266-289

    • DOI

      10.1016/j.jmst.2021.08.043

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Elucidation of intermetallic compounds and mechanical properties of dissimilar friction stir lap welded 5052 Al alloy and DP590 steel2022

    • Author(s)
      Geng Peihao、Morimura Masashi、Ma Hong、Ma Yunwu、Ma Ninshu、Liu Huihong、Aoki Yasuhiro、Fujii Hidetoshi、Qin Guoliang
    • Journal Title

      Journal of Alloys and Compounds

      Volume: 906 Pages: 164381-164381

    • DOI

      10.1016/j.jallcom.2022.164381

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Int'l Joint Research
  • [Journal Article] Fracture modeling of resistance spot welded ultra-high-strength steel considering the effect of liquid metal embrittlement crack2021

    • Author(s)
      Ma Yunwu、Yu Yang、Geng Peihao、Ihara Ryohei、Maeda Kyohei、Suzuki Reiichi、Suga Tetsuo、Ma Ninshu
    • Journal Title

      Materials & Design

      Volume: 210 Pages: 110075-110075

    • DOI

      10.1016/j.matdes.2021.110075

    • Related Report
      2021 Annual Research Report
    • Peer Reviewed / Open Access
  • [Presentation] 高張力鋼板とアルミニウム合金板の接着・多点クリンチング接合継手の強度評価2022

    • Author(s)
      秋田 麗佳、Yunwu Ma、Pengjun Luo、堤 成一郎、 麻 寧緒 、安部 洋平、森 謙一郎
    • Organizer
      自動車学会
    • Related Report
      2021 Annual Research Report
  • [Presentation] 鋼/CFRP 重ね継手の組織と強度に及ぼすレーザ溶接熱量の影響2022

    • Author(s)
      馬運五、 夏鴻博、 麻寧緒
    • Organizer
      溶接学会
    • Related Report
      2021 Annual Research Report
  • [Presentation] 超ハイテン抵抗スポット溶接部・ HAZ・コロナボンド部の特性同定と破断強度予測2021

    • Author(s)
      馬運五、麻寧緒、滝川輝、 中西 淳、 土井良一剛
    • Organizer
      溶接学会
    • Related Report
      2021 Annual Research Report
  • [Presentation] 高張力鋼板とアルミニウム合金板の接着・クリンチング接合強度の予測2021

    • Author(s)
      秋田 麗佳、Yunwu Ma、安部 洋平、麻 寧緒、堤 成一郎、森 謙一郎
    • Organizer
      自動車学会
    • Related Report
      2021 Annual Research Report
  • [Presentation] Influence of heat input on the laser welded steel/CFRP lapped joints2021

    • Author(s)
      Hongbo Xia, Yunwu Ma, Jianhui Su, Caiwang Tan, Liqun Li, Ninshu Ma
    • Organizer
      International Conference on Composite Structures
    • Related Report
      2021 Annual Research Report
    • Int'l Joint Research

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Published: 2021-04-28   Modified: 2022-12-28  

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