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Establishment of non-destructive measurement method for internal residual stress in plastics

Research Project

Project/Area Number 21K18157
Research Category

Grant-in-Aid for Challenging Research (Pioneering)

Allocation TypeMulti-year Fund
Review Section Medium-sized Section 18:Mechanics of materials, production engineering, design engineering, and related fields
Research InstitutionThe University of Tokyo

Principal Investigator

Kajihara Yusuke  東京大学, 生産技術研究所, 教授 (60512332)

Project Period (FY) 2021-07-09 – 2024-03-31
Project Status Completed (Fiscal Year 2023)
Budget Amount *help
¥25,870,000 (Direct Cost: ¥19,900,000、Indirect Cost: ¥5,970,000)
Fiscal Year 2023: ¥3,640,000 (Direct Cost: ¥2,800,000、Indirect Cost: ¥840,000)
Fiscal Year 2022: ¥7,410,000 (Direct Cost: ¥5,700,000、Indirect Cost: ¥1,710,000)
Fiscal Year 2021: ¥14,820,000 (Direct Cost: ¥11,400,000、Indirect Cost: ¥3,420,000)
Keywords残留応力 / 高分子配向 / テラヘルツ波 / 偏光計測 / 差周波 / プラスチック / 偏光
Outline of Research at the Start

本研究の目的は,プラスチック成形品の内部残留応力を三次元的に定量可能な精密計測可能な技術を開発することにある.ベースとなる物理現象は,樹脂内ポリマーの振動がテラヘルツ(THz)帯域にある点である.研究期間内に,THz差周波光源,THz集光・偏光光学系などを導入したTHz偏光光学系を設計・構築し,プラスチック成形品のTHz偏光応答から内部残留応力の大きさ,向きをサブミリ空間分解能で定量評価可能な計測技術を実現・確立する.提案法は樹脂の高分子振動がTHz領域に対応することを利用しており,残留応力の除去に苦慮していた樹脂成形に関する研究開発において,大きな変革をもたらすことが期待される.

Outline of Final Research Achievements

The aim of this study is to establish an evaluation technique for the residual stress of plastic mouldings. During the research period, a THz polarisation measurement system was constructed by designing a THz difference-frequency light source and THz focusing and polarisation optics. THz polarisation changes when an external force is applied and the correlation between THz polarisation and internal residual stress of moulded specimens were experimentally verified by fabricating automotive engineering plastic (PBT) and epoxy resin specimens. In the former case, it was found that there was a strong correlation between internal stress and polarisation in the 0.3-1 THz range. For the latter, measurements of samples with different internal residual stresses confirmed the possibility of quantifying residual stress and polarisation. The research goal has thus been achieved.

Academic Significance and Societal Importance of the Research Achievements

プラスチック成形品の非侵襲な残留応力評価技術は長年の課題であったが,本研究ではは,樹脂の高分子振動がTHz領域に対応することを適用して残留応力を評価することを提案した.研究の結果,樹脂内残留応力の非侵襲測定法の妥当性が確認できている.今後本技術が確立すれば,成形技術に非常に大きな変革をもたらす.例えば,従来の成形技術は成形後の寸法公差を極力減らすことに注力していたが,寸法公差に加えて残留応力が最も低い成形技術を新たに構築する必要が生じるため,成形に関する研究開発に需要創成をもたらすであろう.

Report

(5 results)
  • 2023 Annual Research Report   Final Research Report ( PDF )
  • 2022 Research-status Report
  • 2021 Comments on the Screening Results   Research-status Report
  • Research Products

    (11 results)

All 2024 2023 2022 2021 Other

All Journal Article (3 results) (of which Peer Reviewed: 2 results,  Open Access: 1 results) Presentation (6 results) (of which Int'l Joint Research: 2 results,  Invited: 1 results) Remarks (2 results)

  • [Journal Article] A Study on the Correlation between Polymer Orientation by Terahertz Transmission Measurement and Fatigue Fracture Mechanism of Thermoplastic Resins2024

    • Author(s)
      Akita Yukihito、Yoshikawa Nobuhiro、Kajihara Yusuke
    • Journal Title

      Seikei-Kakou

      Volume: 36 Issue: 3 Pages: 128-134

    • DOI

      10.4325/seikeikakou.36.128

    • ISSN
      0915-4027, 1883-7417
    • Year and Date
      2024-02-20
    • Related Report
      2023 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Development of residual stress evaluation method for polymer products using THz polarization measurement2024

    • Author(s)
      Kajihara Yusuke、Tanaka Atsushi、Chen Weiyan、Wang Shuohan、Tao Kosaku、Kimura Fuminobu
    • Journal Title

      CIRP Annals

      Volume: 1 Issue: 1 Pages: 393-396

    • DOI

      10.1016/j.cirp.2024.04.069

    • Related Report
      2023 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Basic verification on measurement method of internal residual stress in polymers using THz polarization2021

    • Author(s)
      梶原 優介
    • Journal Title

      SEISAN KENKYU

      Volume: 73 Issue: 5 Pages: 395-400

    • DOI

      10.11188/seisankenkyu.73.395

    • NAID

      130008123146

    • ISSN
      0037-105X, 1881-2058
    • Year and Date
      2021-11-01
    • Related Report
      2021 Research-status Report
    • Open Access
  • [Presentation] Evaluation of the polymer orientation via terahertz polarization measurement2023

    • Author(s)
      Shuohan WANG, Atsushi TANAKA, Kosaku TAO, Fuminobu KIMURA, and Yusuke KAJIHARA
    • Organizer
      The International Conference on Leading Edge Manufacturing/Materials&Processing (LEM&P 2023)
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Development of Residual Stress Evaluation System Inside Resin Using Terahertz Waves2022

    • Author(s)
      A. Tanaka, F. Kimura, S. Saito, I. Yoshida, Y. Kajihara
    • Organizer
      The 19th International Conference on Precision Engineering (ICPE2022)
    • Related Report
      2022 Research-status Report
    • Int'l Joint Research
  • [Presentation] 樹脂内部応力とテラヘルツ吸収の相関評価2022

    • Author(s)
      田中惇士,木村文信,三宅茂夫,花田秀美,野渡透一,梶原優介
    • Organizer
      精密工学会秋季大会
    • Related Report
      2022 Research-status Report
  • [Presentation] テラヘルツ計測法の現状と樹脂内部物性評価への取り組み2021

    • Author(s)
      梶原優介
    • Organizer
      FrontCOMPユーザー会
    • Related Report
      2021 Research-status Report
    • Invited
  • [Presentation] テラヘルツ偏光計測による樹脂内部残留応力の評価法の研究2021

    • Author(s)
      町田大和,高橋理央,斎藤伸吾,関根徳彦,梶原優介,吉田一朗
    • Organizer
      光計測シンポジウム2021
    • Related Report
      2021 Research-status Report
  • [Presentation] テラヘルツ波を用いた樹脂内部残留応力評価システムの開発に向けた研究2021

    • Author(s)
      田中惇士,木村文信,吉田一朗,梶原優介
    • Organizer
      精密工学会春季大会
    • Related Report
      2021 Research-status Report
  • [Remarks] 梶原研究室website

    • URL

      http://www.snom.iis.u-tokyo.ac.jp/

    • Related Report
      2022 Research-status Report
  • [Remarks] 梶原研究室

    • URL

      http://www.snom.iis.u-tokyo.ac.jp/

    • Related Report
      2021 Research-status Report

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Published: 2021-07-13   Modified: 2025-01-30  

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