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Precise Springback-free Forming of High Specific Strength Sheet for Realizing Ultra-Lightweight Construction

Research Project

Project/Area Number 22246093
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionThe University of Tokyo

Principal Investigator

YANAGIMOTO Jun  東京大学, 生産技術研究所, 教授 (90220194)

Co-Investigator(Kenkyū-buntansha) SUGIYAMA Sumio  東京大学, 生産技術研究所, 助教 (90242122)
Project Period (FY) 2010-04-01 – 2015-03-31
Project Status Completed (Fiscal Year 2014)
Budget Amount *help
¥43,810,000 (Direct Cost: ¥33,700,000、Indirect Cost: ¥10,110,000)
Fiscal Year 2013: ¥13,910,000 (Direct Cost: ¥10,700,000、Indirect Cost: ¥3,210,000)
Fiscal Year 2012: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2011: ¥23,400,000 (Direct Cost: ¥18,000,000、Indirect Cost: ¥5,400,000)
Fiscal Year 2010: ¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Keywords薄板成形 / 温間成形 / 超軽量構造 / ステンレス鋼板 / 成形性向上 / CFRP / 異材接合 / 薄板接合 / 金属薄板 / CFRP薄板 / 成形性 / 構造最適化 / サンドイッチ成形 / 板成形 / スプリングバック / 高温成形 / 軽量構造 / 接合 / 炭素繊維強化複合材料
Outline of Final Research Achievements

Ultra-lightweight construction is advantageous to promote the effective use of energy, when it is applied to vehicles et al. Elastic recovery and large amount of springback, which is induced by the residual stress of stamped high specific strength material used in ultra-lightweight construction, makes the forming into the desired shape. In this research, forming in the warm temperature range to suppress spring back and joining of dissimilar thin sheets were investigated, taking metallic sheets and non-metallic sheets as target materials.

Report

(5 results)
  • 2014 Final Research Report ( PDF )
  • 2013 Annual Research Report
  • 2012 Annual Research Report
  • 2011 Annual Research Report
  • 2010 Annual Research Report
  • Research Products

    (31 results)

All 2014 2013 2012 2011 2010 Other

All Journal Article (9 results) (of which Peer Reviewed: 8 results) Presentation (16 results) Remarks (3 results) Patent(Industrial Property Rights) (3 results) (of which Overseas: 1 results)

  • [Journal Article] Applicability of Adhesive Embossing Hybrid Joining Process to Glass-Fiber-Reinforced Plastic and Metallic Thin Sheets2014

    • Author(s)
      Z.Q. Huang, S. Sugiyama and J. Yanagimoto
    • Journal Title

      Journal of Materials Processing Technology

      Volume: in press Issue: 10 Pages: 2018-2028

    • DOI

      10.1016/j.jmatprotec.2013.11.020

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] CFRP薄板の冷間・温間V曲げ成形2013

    • Author(s)
      池内健義,柳本 潤
    • Journal Title

      塑性と加工

      Volume: 54 Pages: 973-977

    • NAID

      10031203764

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Hybrid Joining Process for Carbon Fiber Reinforced Thermosetting Plastic and Metallic Thin Sheets by Chemical Bonding and Plastic Deformation2013

    • Author(s)
      Z.Q. Huang, S. Sugiyama and J. Yanagimoto
    • Journal Title

      Journal of Materials Processing Technology

      Volume: 213 Issue: 11 Pages: 1864-1874

    • DOI

      10.1016/j.jmatprotec.2013.04.015

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Sheet Forming Process of Carbon Fiber Reinforced Plastics for Lightweight Parts2012

    • Author(s)
      Yanagimoto, J., Ikeuchi, K
    • Journal Title

      CIRP Annals-Manufacturing Technology

      Volume: 61(掲載確定) Issue: 1 Pages: 247-250

    • DOI

      10.1016/j.cirp.2012.03.129

    • Related Report
      2012 Annual Research Report 2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] ホットスタンピング加工特性の高精度評価手法2012

    • Author(s)
      池内健義・柳本潤
    • Journal Title

      生産研究

      Volume: 64 Pages: 75-82

    • NAID

      130002100870

    • Related Report
      2011 Annual Research Report
  • [Journal Article] Valuation Method for Effects of Hot Stamping Process Parameters on Product Properties Using Hot Forming Simulator2011

    • Author(s)
      Ikeuchi, K., Yanagimoto, J.
    • Journal Title

      Journal of Materials Processing Technology

      Volume: 211-8 Pages: 1441-1447

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Springback of Ultra Thin Stainless Steel Sheet after Cold and Warm Forming2011

    • Author(s)
      Ikeuchi, K., Waki, Y., Waki, T., Ikuta, S., Shikazono, N.,
    • Journal Title

      Proceedings of the 10th International Conference on Technology of Plasticity

      Pages: 698-701

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Valuation Method for Effects of Hot Stamping Process Parameters on Product PropertiesUsing Hot Forming Simulator2011

    • Author(s)
      K.Ikeuchi, J.Yanagimoto
    • Journal Title

      Journal of Materials Processing Technology

      Volume: in press

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Characterization of Die Quenching Process by Water-Cooled Dies and High-PrecisionCompression Testing machine2010

    • Author(s)
      K.Ikeuchi, J.Yanagimoto
    • Journal Title

      Steel Research International

      Volume: 81-89 Pages: 869-871

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Presentation] Cost Effective and Novel Adhesive-Embossing Hybrid Joining Process for Thermosetting Class-Fiber-Reinforced Plastic and Metallic Thin Sheets2014

    • Author(s)
      Z.Q. Huang
    • Organizer
      SAMPE Europe 35th International Technical Conference & Forum (SEICO14Paris)
    • Place of Presentation
      Paris, France
    • Related Report
      2013 Annual Research Report
  • [Presentation] Application of Adhesive-Embossing Hybrid Joining Process for Fiber Reinforced Thermosetting Plastic (FRP) and Metallic Thin Sheets2013

    • Author(s)
      Z.Q. Huang
    • Organizer
      The Proceedings of the 2013 Japanese spring Conference for the Technology of Plasticity
    • Place of Presentation
      名古屋市 ウィンクあいち、大同大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] 成形性に優れた連続炭素繊維強化複合材料(CFRP)薄板の構造最適化の研究2013

    • Author(s)
      瓜屋 祐
    • Organizer
      塑性加工春季講演会
    • Place of Presentation
      名古屋市 ウィンクあいち、大同大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] 連続炭素繊維強化複合材料(CFRP)薄板の成形性評価2013

    • Author(s)
      瓜屋 祐
    • Organizer
      第64回塑性加工連合講演会講演論文集
    • Place of Presentation
      吹田市、大阪大学、吹田キャンパス
    • Related Report
      2013 Annual Research Report
  • [Presentation] Sheet Forming Process of Carbon Fiber Reinforced Plastics for Lightweight Parts2012

    • Author(s)
      Ikeuchi, K., Yanagimoto, J.
    • Organizer
      The 4th GMSI International Symposium
    • Place of Presentation
      東京大学(東京都文京区)
    • Year and Date
      2012-03-02
    • Related Report
      2011 Annual Research Report
  • [Presentation] CFRP薄板の冷間・温間V曲げ成形2011

    • Author(s)
      柳本潤・池内健義
    • Organizer
      第62回塑性加工連合講演会
    • Place of Presentation
      ホテル日航豊橋(愛知県豊橋市)
    • Year and Date
      2011-10-29
    • Related Report
      2011 Annual Research Report
  • [Presentation] Springback of Ultra-Thin Stainless Steel Sheet after Cold and Warm Forming2011

    • Author(s)
      Ikeuchi, K., Waki, Y., Waki, T., Ikuta, S., Shikazono, N., Yanagimoto, J.
    • Organizer
      10th International Conference on Technology of Plasticity, ICTP 2011
    • Place of Presentation
      Germany, Aachen, Eurogress Convention Center
    • Year and Date
      2011-09-29
    • Related Report
      2011 Annual Research Report
  • [Presentation] 各種金属薄板の冷間・温間成形におけるスプリングバック2011

    • Author(s)
      池内健義・朴亨原・柳本潤
    • Organizer
      第62回塑性加工連合講演会
    • Place of Presentation
      ホテル日航豊橋(愛知県豊橋市)
    • Year and Date
      2011-09-29
    • Related Report
      2011 Annual Research Report
  • [Presentation] 極薄ステンレス板の冷間・温間成形におけるスプリングバック(第2報)2011

    • Author(s)
      池内健義・和気靖人・和気庸人・生田四朗・鹿園直毅・柳本潤
    • Organizer
      第42回塑性加工春季講演会
    • Place of Presentation
      早稲田大学理工学部(東京都新宿区)
    • Year and Date
      2011-05-22
    • Related Report
      2011 Annual Research Report
  • [Presentation] 極薄ステンレス板の冷間・温間成形におけるスプリングバック2011

    • Author(s)
      池内健義
    • Organizer
      日本塑性加工学会東関東支部第30回技術懇談会
    • Place of Presentation
      住友金属鹿島人材開発センター(茨城県鹿嶋市)
    • Year and Date
      2011-01-21
    • Related Report
      2010 Annual Research Report
  • [Presentation] 極薄ステンレス板の冷間・温間成形におけるスプリングバック2010

    • Author(s)
      池内健義
    • Organizer
      第61回塑性加工連合講演会(日本塑性加工学会)
    • Place of Presentation
      山形大学(米沢市)
    • Year and Date
      2010-10-15
    • Related Report
      2010 Annual Research Report
  • [Presentation] 水冷金型および高精度材料試験機によるダイクエンチ加工特性の評価(第3報)2010

    • Author(s)
      池内健義
    • Organizer
      平成22年度塑性加工春季講演会
    • Place of Presentation
      電気通信大学(調布市)
    • Year and Date
      2010-05-30
    • Related Report
      2010 Annual Research Report
  • [Presentation] 長炭素繊維強化熱硬化性樹脂薄板(CFRP薄板)の冷間・温間曲げ成形および絞り成形

    • Author(s)
      池内健義
    • Organizer
      塑性加工春季講演会
    • Place of Presentation
      コマツウェイ総合研修センター,石川県こまつ芸術劇場うらら(石川県小松市)
    • Related Report
      2012 Annual Research Report
  • [Presentation] 成形性向上のための長炭素繊維強化熱硬化性樹脂薄板(CFRP薄板)の構造最適化

    • Author(s)
      瓜屋祐
    • Organizer
      塑性加工春季講演会
    • Place of Presentation
      コマツウェイ総合研修センター,石川県こまつ芸術劇場うらら(石川県小松市)
    • Related Report
      2012 Annual Research Report
  • [Presentation] 超軽量構造実現のための長炭素繊維強化樹脂(CFRP)板と金属板との塑性変形・化学ハイブリッド接合

    • Author(s)
      黄哲群
    • Organizer
      第63回塑性加工連合講演会
    • Place of Presentation
      北九州国際会議場,西日本総合展示場AIM(福岡県北九州市)
    • Related Report
      2012 Annual Research Report
  • [Presentation] 長炭素繊維強化熱硬化性樹脂薄板(CFRP薄板)の冷間・温間曲げ成形特性

    • Author(s)
      池内健義
    • Organizer
      第63回塑性加工連合講演会
    • Place of Presentation
      北九州国際会議場,西日本総合展示場AIM(福岡県北九州市)
    • Related Report
      2012 Annual Research Report
  • [Remarks] 柳本研究室ホームページ

    • URL

      http://www.yanlab.iis.u-tokyo.ac.jp/

    • Related Report
      2013 Annual Research Report
  • [Remarks]

    • URL

      http://www.yanlab.iis.u-tokyo.ac.jp/

    • Related Report
      2011 Annual Research Report
  • [Remarks]

    • URL

      http://www.iis.u-tokyo.ac.jp/~yanlab/Index_J.html

    • Related Report
      2010 Annual Research Report
  • [Patent(Industrial Property Rights)] Forming Method of Fiber Reinforced Composite Sheet2012

    • Inventor(s)
      柳本潤, 池内健義
    • Industrial Property Rights Holder
      東京大学、生産技術研究奨励会
    • Industrial Property Rights Type
      特許
    • Filing Date
      2012-06-12
    • Related Report
      2012 Annual Research Report
    • Overseas
  • [Patent(Industrial Property Rights)] 繊維強化複合板の成形方法2012

    • Inventor(s)
      柳本潤・池内健義
    • Industrial Property Rights Holder
      東京大学
    • Industrial Property Number
      2012-069470
    • Filing Date
      2012-03-26
    • Related Report
      2011 Annual Research Report
  • [Patent(Industrial Property Rights)] 繊維強化複合板の成形方法2011

    • Inventor(s)
      柳本潤・池内健義
    • Industrial Property Rights Holder
      東京大学
    • Industrial Property Number
      2011-173682
    • Filing Date
      2011-08-09
    • Related Report
      2011 Annual Research Report

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Published: 2010-08-23   Modified: 2019-07-29  

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