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Clarification of Aluminum Scrap by Electromagnetic Separation for Advanced Recycling

Research Project

Project/Area Number 22246097
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionTohoku University

Principal Investigator

TANIGUCHI SHOJI  東北大学, 環境科学研究科, 教授 (00111253)

Co-Investigator(Kenkyū-buntansha) SHIMASAKI Shin-ichi  香川高等専門学校, 機械電子工学科, 准教授 (00447145)
UENO Kazuyuki  岩手大学, 工学部, 教授 (20250839)
MATSUMOTO Katsutoshi  八戸工業高等専門学校, 物質工学科, 教授 (70190519)
Co-Investigator(Renkei-kenkyūsha) ISHIWATA Yasuo  日本軽金属株式会社, 鋳造開発センター, 主任研究員
NAKABAYASHI Akihiro  東北大学, 大学院環境科学研究科, 院生
Project Period (FY) 2010-04-01 – 2013-03-31
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥45,890,000 (Direct Cost: ¥35,300,000、Indirect Cost: ¥10,590,000)
Fiscal Year 2012: ¥12,090,000 (Direct Cost: ¥9,300,000、Indirect Cost: ¥2,790,000)
Fiscal Year 2011: ¥14,300,000 (Direct Cost: ¥11,000,000、Indirect Cost: ¥3,300,000)
Fiscal Year 2010: ¥19,500,000 (Direct Cost: ¥15,000,000、Indirect Cost: ¥4,500,000)
Keywordsリサイクル / アルミニウムの清浄化 / 液体サイクロン / 介在物の電磁分離 / 介在物凝集 / せん断流れ / 金属間化合物
Research Abstract

Fundamental and applied researches have been made of inclusion behaviors in molten aluminum and their elimination by electromagnetic cyclone to realize the advanced aluminum recycling. In the fundamental studies, electromagnetic separation of harmful inclusion, Al3Fe, structural analysis of SiC cluster by the synchrotron radiation, and fluid-dynamic behavior of solid particle in a turbulent shear flow have been made to obtain academic knowledge of inclusion particle behaviors in molten aluminum. In the development study of the electromagnetic cyclone, numerical simulation and water model study have been performed to make clear the fluid-flow characteristics and particle transfer toward the wall by centrifugal and magnetic forces. Based on these results, a test equipment has been fabricated and utilized for separating oxide inclusions from molten aluminum. High separation efficiencies have been verified by the test.

Report

(4 results)
  • 2013 Final Research Report ( PDF )
  • 2012 Annual Research Report
  • 2011 Annual Research Report
  • 2010 Annual Research Report
  • Research Products

    (21 results)

All 2013 2012 2011 2010

All Journal Article (7 results) (of which Peer Reviewed: 4 results) Presentation (12 results) Patent(Industrial Property Rights) (2 results) (of which Overseas: 1 results)

  • [Journal Article] Stereological Analysis of Nonspherical Particles in Solid Metal, Metall2013

    • Author(s)
      T.Li, S.Shimasaki, S.Taniguchi, K.Uesugi, S.Narita
    • Journal Title

      Mater. Trans. B

      Volume: 44B Pages: 750-761

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Morphology of Nonmetallic-inclusion Clusters Observed in Molten Metal by X-ray Micro-Computed Tomography (CT)2013

    • Author(s)
      T.Li, S.Shimasaki, S.Taniguchi, K.Uesugi, S.Narita
    • Journal Title

      ISIJ International

      Volume: 53 Issue: 11 Pages: 1943-1952

    • DOI

      10.2355/isijinternational.53.1943

    • NAID

      130003383825

    • ISSN
      0915-1559, 1347-5460
    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Particle Coagulation in Molten Metal Based on Three-Dimensional Analysis of Cluster by X-Ray Micro-Computer Tomography (CT)2013

    • Author(s)
      T.Li, S.Shimasaki, S.Taniguchi, K.Uesugi, S.Narita
    • Journal Title

      ISIJ International

      Volume: 53 Issue: 11 Pages: 1958-1967

    • DOI

      10.2355/isijinternational.53.1958

    • NAID

      130003383827

    • ISSN
      0915-1559, 1347-5460
    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Stereological Analysis of Nonspherical Particles in Solid Metal2013

    • Author(s)
      T.Li, S.Shimasaki, S.Taniguchi, K.Uesugi, S.Narita
    • Journal Title

      Metallurgical and Materials Transactions B

      Volume: 44B Pages: 750-761

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Application of Electromagnetic Processing of Materials (EPM) to Aluminum Recycling Technology2011

    • Author(s)
      S.Taniguchi, S.Shimasaki
    • Journal Title

      6th International Symposium on Advanced, Science and Technology in Experimental Mechanics, 3-5 Nov., 2011, Osaka, Japan

      Volume: 24(Plenary Lecture) Pages: 23-28

    • Related Report
      2011 Annual Research Report
  • [Journal Article] Limits to Resources, Economic Growth and Happiness2011

    • Author(s)
      S.Taniguchi
    • Journal Title

      10th International Conference in Eco-materials (ICEM2011), Nov.21-24, 2011, Shanghai, China

      Volume: (Keynote Lecture) Pages: 87-93

    • Related Report
      2011 Annual Research Report
  • [Journal Article] EPM Application to Aluminum Recycling2010

    • Author(s)
      S.Shimasaki, H.Fujita, K.Ueno, S.Taniguchi
    • Journal Title

      The 6th Japan-France EPM Seminar 2010

      Pages: 17-21

    • Related Report
      2010 Annual Research Report
  • [Presentation] 溶融Al清浄化サイクロンの試作と溶湯試験2013

    • Author(s)
      石渡保生
    • Organizer
      軽金属の新しいプロセッシング技術に関するワークショップ―科研費基盤A成果報告会
    • Place of Presentation
      仙台
    • Year and Date
      2013-01-25
    • Related Report
      2013 Final Research Report
  • [Presentation] サイクロンと電磁分離を組み合わせた溶融Al清浄化技術開発2013

    • Author(s)
      中林昭弘
    • Organizer
      軽金属の新しいプロセッシング技術に関するワークショップ―科研費基盤A成果報告会
    • Place of Presentation
      仙台
    • Year and Date
      2013-01-25
    • Related Report
      2013 Final Research Report
  • [Presentation] サイクロンと電磁分離を組み合わせた溶融Al清浄化技術開発2013

    • Author(s)
      中林昭弘
    • Organizer
      軽金属の新しいプロセッシング技術に関するワークショップ-科研費基盤A成果報告会
    • Place of Presentation
      戦災復興記念館、仙台
    • Related Report
      2012 Annual Research Report
  • [Presentation] 溶融Al清浄化用サイクロンの試作と溶湯試験2013

    • Author(s)
      石渡保生
    • Organizer
      軽金属の新しいプロセッシング技術に関するワークショップ-科研費基盤A成果報告会
    • Place of Presentation
      戦災復興記念館、仙台
    • Related Report
      2012 Annual Research Report
  • [Presentation] Development of Clarification Technology for Molten Al by Combination of Cyclone and Electromagnetic Separation2012

    • Author(s)
      A.Nakabayashi, H.Kim, S.Shimasaki, S. Taniguchi
    • Organizer
      EPM2012
    • Place of Presentation
      Beijing, China
    • Year and Date
      2012-10-25
    • Related Report
      2013 Final Research Report
  • [Presentation] Separation of Inclusion Particle from Liquid Metal by Electromagnetic Force2012

    • Author(s)
      S.Shimasaki, K.Takahashi, Y.Kanno, S. Taniguchi
    • Organizer
      ICAA13
    • Place of Presentation
      Pittsburg, USA
    • Year and Date
      2012-06-05
    • Related Report
      2013 Final Research Report
  • [Presentation] Development of Clarification Technology for Molten-Al by Combination of Cyclone and Electromagnetic Separation2012

    • Author(s)
      A.Nakabayashi, H.Kim, S.Shimasaki, S.Taniguchi
    • Organizer
      7th International Conference on Electromagnetic Processing of Materials, EPM2012
    • Place of Presentation
      北京、中国
    • Related Report
      2012 Annual Research Report
  • [Presentation] Separation of Inclusion Particle from Liquid Metal by Electromagnetic Force2012

    • Author(s)
      S.Shimasaki, K.Takahashi, Y.Kanno and S.Taniguchi
    • Organizer
      13th International Conference on Aluminum Alloys, ICAA
    • Place of Presentation
      ピッツバーグ、アメリカ
    • Related Report
      2012 Annual Research Report
  • [Presentation] Turbulent Coagulation of Solid Particles in Molten Aluminum ― Kinetics of Cluster Formation2012

    • Author(s)
      T.Li, S.Shimasaki, S.Taniguchi and K.Uesugi
    • Organizer
      13th International Conference on Aluminum Alloys, ICAA
    • Place of Presentation
      ピッツバーグ、アメリカ
    • Related Report
      2012 Annual Research Report
  • [Presentation] サイクロンと電磁分離の組合せによる溶融Al清浄化技術の開発2012

    • Author(s)
      中林昭弘, 嶋崎真一, 谷口尚司, 金暉
    • Organizer
      日本鉄鋼協会第164回秋季講演大会
    • Place of Presentation
      松山
    • Related Report
      2012 Annual Research Report
  • [Presentation] 電磁サイクロン法による溶融Al中非金属介在物除去プロセスに関する基礎研究2011

    • Author(s)
      金暉, 中林昭弘, 嶋崎真一, 谷口尚司
    • Organizer
      日本鉄鋼協会第160回秋期講演大会
    • Place of Presentation
      大阪大学工学部
    • Year and Date
      2011-09-21
    • Related Report
      2011 Annual Research Report
  • [Presentation] Turbulent Coagulation of Particles in Molten Metal2011

    • Author(s)
      T.Li, R.Oka, S.Shimasaki, S.Taniguchi
    • Organizer
      日本鉄鋼協会第160回秋期講演大会
    • Place of Presentation
      大阪大学工学部
    • Year and Date
      2011-09-21
    • Related Report
      2011 Annual Research Report
  • [Patent(Industrial Property Rights)] 溶融金属中の介在物の分離除去方法およびその装置2013

    • Inventor(s)
      谷口尚司, 外5名
    • Industrial Property Rights Holder
      東北大学、日本軽金属(株)
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2013-081406
    • Filing Date
      2013-04-09
    • Related Report
      2013 Final Research Report
    • Overseas
  • [Patent(Industrial Property Rights)] 溶融金属中の介在物の分離除去方法およびその装置2013

    • Inventor(s)
      谷口尚司外5名
    • Industrial Property Rights Holder
      東北大学、日本軽金属(株)
    • Industrial Property Rights Type
      特許
    • Industrial Property Number
      2013-081406
    • Filing Date
      2013-04-09
    • Related Report
      2012 Annual Research Report

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Published: 2010-08-23   Modified: 2019-07-29  

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