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Clarification of tribology and affinity in high-speed cutting by use of an intelligent cutting tool with built-in temperature and force sensors

Research Project

Project/Area Number 22360059
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Production engineering/Processing studies
Research InstitutionYokohama National University

Principal Investigator

SHINOZUKA Jun  横浜国立大学, 大学院・工学研究院, 准教授 (30282841)

Project Period (FY) 2010 – 2012
Project Status Completed (Fiscal Year 2012)
Budget Amount *help
¥19,370,000 (Direct Cost: ¥14,900,000、Indirect Cost: ¥4,470,000)
Fiscal Year 2012: ¥1,950,000 (Direct Cost: ¥1,500,000、Indirect Cost: ¥450,000)
Fiscal Year 2011: ¥3,120,000 (Direct Cost: ¥2,400,000、Indirect Cost: ¥720,000)
Fiscal Year 2010: ¥14,300,000 (Direct Cost: ¥11,000,000、Indirect Cost: ¥3,300,000)
Keywords切削加工 / 切削温度 / トライボロジー / アフィニティ / 熱電対 / センサ内蔵工具 / 工具摩耗 / 溶着物 / 材料設計
Research Abstract

Both properties of the tribology and affinity of the tool-chip interface are strongly affected by temperature. To clarify these properties, an intelligent cutting tool with seven pairs of built-in micro Cu/Ni thermocouples on the tool face near the cutting edge was developed. These micro thermocouples were fabricated by electroless plating and electroplating. Experimental equipment for calibrating the relation between temperature and electromotive force of the micro thermocouples was also developed. It is confirmed that the intelligent cutting tool developed is capable of measuring the temperatures accurately, because the Seebeck characteristic of the micro thermocouples is the same as that of a thermocouple composed on Cu wire and Ni wire.

Report

(4 results)
  • 2012 Annual Research Report   Final Research Report ( PDF )
  • 2011 Annual Research Report
  • 2010 Annual Research Report
  • Research Products

    (17 results)

All 2013 2012 2011 2010 Other

All Journal Article (3 results) (of which Peer Reviewed: 3 results) Presentation (11 results) (of which Invited: 2 results) Remarks (3 results)

  • [Journal Article] Development of a cutting tool with micro built - in thermocouples - Characteristic of the micro Cu/Ni thermocouples fabricated by electroless plating and electro plating2012

    • Author(s)
      Junichi HARASHITA, Yuji TOMODA and JunSHINOZUKA
    • Journal Title

      Key Engineering Materials

      Volume: Vols.523-524 Pages: 815-820

    • DOI

      10.4028/www.scientific.net/kem.523-524.815

    • Related Report
      2012 Annual Research Report 2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] 薄硬質材と薄軟質材の積層工具を用いた超音波加工による微細溝群の創成2010

    • Author(s)
      篠塚 淳
    • Journal Title

      砥粒加工学会誌

      Volume: Vol.54,No.8 Pages: 482-487

    • NAID

      10026497044

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] 薄硬質材と薄軟質材の積層工昇を用いた超音波加2による微細溝群の創成2010

    • Author(s)
      篠塚淳
    • Journal Title

      砥粒加工学会誌

      Volume: Vol.54,No.8 Pages: 482-487

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Presentation] 切削工具表面に設置した微細熱電対群の温度-熱起電力校正装置の開発2013

    • Author(s)
      原下 洵一,篠塚 淳
    • Organizer
      2013年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京工業大学
    • Year and Date
      2013-03-13
    • Related Report
      2012 Final Research Report
  • [Presentation] 切削工具表面に設置した微細熱電対群の温度-熱起電力校正装置の開発2013

    • Author(s)
      原下 洵一,篠塚 淳
    • Organizer
      2013年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京工業大学
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] 刃先に微細熱電対群を内蔵した切削工具の作成に関する研究2012

    • Author(s)
      友田裕士,原下洵一,篠塚淳
    • Organizer
      2012年度精密工学会春季大会学術講演会
    • Place of Presentation
      首都大学東京
    • Year and Date
      2012-03-14
    • Related Report
      2012 Final Research Report
  • [Presentation] 微細熱電対群を内蔵した切削工具の開発 - 超硬工具表面に対する超音波微細溝加工特性の実験的検討 -2012

    • Author(s)
      山田晃久, 篠塚淳
    • Organizer
      2012年度砥粒加工学会学術講演会
    • Place of Presentation
      同志社大学
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] Fabrication of a tool insert in which micro thermocouples are embedded for monitoring cutting temperature2011

    • Author(s)
      Yuji TOMODA, Junichi HARASHITA and Jun SHINOZUKA
    • Organizer
      6th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      埼玉
    • Year and Date
      2011-11-08
    • Related Report
      2012 Final Research Report
  • [Presentation] Fabrication of a tool insert in which micro thermocouples are embedded for monitoring cutting temperature2011

    • Author(s)
      Yuji TOMODA, Junichi HARASHITA, Jun SHINOZUKA
    • Organizer
      6th International Conference on Leading Edge Manufacturing in 21st Century (LEM21)
    • Place of Presentation
      大宮ソニックシティー(埼玉県)
    • Year and Date
      2011-11-08
    • Related Report
      2011 Annual Research Report
  • [Presentation] 工具刃先に微細なCu-Ni熱電対を埋め込んだセンサ内蔵工具の作成2011

    • Author(s)
      原下洵一, 友田裕士, 篠塚淳
    • Organizer
      2011年度砥粒加工学会学術講演会
    • Place of Presentation
      中部大学(愛知県)
    • Year and Date
      2011-09-08
    • Related Report
      2011 Annual Research Report
  • [Presentation] 刃先に微細熱電対群を内蔵した切削工具の作成に関する研究2011

    • Author(s)
      友田裕士, 原下洵一, 篠塚淳
    • Organizer
      2012年度精密工学会春季大会学術講演会
    • Place of Presentation
      首都大学東京(東京都)
    • Year and Date
      2011-03-14
    • Related Report
      2011 Annual Research Report
  • [Presentation] 切削工具の工具-切りくず接触域の温度分布測定に関する研究2010

    • Author(s)
      篠塚淳,友田裕士
    • Organizer
      2010年度砥粒加工学会学術講演会
    • Place of Presentation
      岡山大学
    • Year and Date
      2010-08-26
    • Related Report
      2012 Final Research Report
  • [Presentation] 切削工具の工具一切りくず接触域の温度分布測定に関する研究2010

    • Author(s)
      篠塚淳, 友田裕士
    • Organizer
      2010年度砥粒加工学会学術講演会
    • Place of Presentation
      岡山大学工学部(岡山県)
    • Year and Date
      2010-08-26
    • Related Report
      2010 Annual Research Report
  • [Presentation] 超音波微細溝加工法とめっき法を用いた微細温度センサ内蔵工具の試作2010

    • Author(s)
      原下洵一, 友田裕士, 篠塚淳
    • Organizer
      砥粒加工学会卒業研究発表会
    • Place of Presentation
      大田区産業プラザ(東京都)
    • Year and Date
      2010-03-04
    • Related Report
      2010 Annual Research Report
  • [Remarks]

    • URL

      http://www.shinozuka.me.ynu.ac.jp/

    • Related Report
      2012 Final Research Report
  • [Remarks] Dr.Jun Shinozuka's Laboratory

    • URL

      http://www.shinozuka.me.ynu.ac.jp/index.html

    • Related Report
      2012 Annual Research Report
  • [Remarks]

    • URL

      http://www.shinozuka.me.ynu.ac.jp/

    • Related Report
      2011 Annual Research Report

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Published: 2010-08-23   Modified: 2019-07-29  

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