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A Numerical Analysis of Metal Forming Considering Fluid Behavior of Lubricant

Research Project

Project/Area Number 22360303
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionThe University of Electro-Communications

Principal Investigator

KUBOKI Takashi  電気通信大学, 情報理工学(系)研究科, 教授 (90361823)

Co-Investigator(Kenkyū-buntansha) MURATA Makoto  電気通信大学, 情報理工学研究科, 教授 (10106883)
MATSUI Kazumi  横浜国立大学, 環境情報研究科, 准教授 (00377110)
TSUBOKURA Makoto  北海道大学, 工学研究科, 准教授 (40313366)
Project Period (FY) 2010-04-01 – 2014-03-31
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥16,770,000 (Direct Cost: ¥12,900,000、Indirect Cost: ¥3,870,000)
Fiscal Year 2013: ¥3,120,000 (Direct Cost: ¥2,400,000、Indirect Cost: ¥720,000)
Fiscal Year 2012: ¥5,200,000 (Direct Cost: ¥4,000,000、Indirect Cost: ¥1,200,000)
Fiscal Year 2011: ¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2010: ¥3,510,000 (Direct Cost: ¥2,700,000、Indirect Cost: ¥810,000)
Keywords塑性変形-流体連成解析 / Reynolds方程式 / 深絞り加工 / 高圧水 / 潤滑 / Navier-Stokes方程式 / 有限要素法 / 数値流体力学 / 塑性変形解析 / 引抜き / 塑性加工 / CFD / 異方性
Research Abstract

This project constructed a new numerical system, which can conduct analysis of plastic deformation, such as metal forming, considering dynamic behavior of lubrication, by coupling computational fluid dynamics for lubrication and the finite element method for metal forming. The constructed system is able to be applied for the case where lubricant is supplied into the space between the metal and die by high pressure as well as the case where lubricant is drawn into the space by traction force from the metal surface. The system will be useful for solving problems involving both lubrication and plastic deformation, which cannot be solved by conventional methods. For example, the developed system realized designs of process line and tools, and evaluation of lubrication for improvement of formability. The effect of the system was verified by a series of experiments.

Report

(5 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Annual Research Report
  • 2011 Annual Research Report
  • 2010 Annual Research Report
  • Research Products

    (30 results)

All 2013 2012 2011 2010 Other

All Journal Article (11 results) (of which Peer Reviewed: 11 results) Presentation (18 results) Remarks (1 results)

  • [Journal Article] Prediction of stress-strain diagram from forming load in stretch forming2012

    • Author(s)
      T. Kuboki, Y. Jin, M. Murata
    • Journal Title

      Int. J. Mech. Sci.

      Volume: No.60 Pages: 46-53

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Development of a Tube-Spinning Machine for Thin Tubes with a Large Diameter2012

    • Author(s)
      Takashi Kuboki
    • Journal Title

      MATERIALS TRANSACTIONS

      Volume: 53 Issue: 5 Pages: 853-861

    • DOI

      10.2320/matertrans.MF201104

    • NAID

      130004824863

    • ISSN
      1345-9678, 1347-5320
    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Prediction of Stress-strain Diagram from Forming Load in Stretch Forming2012

    • Author(s)
      Takashi Kuboki
    • Journal Title

      International Journal of Mechanical Sciences

      Volume: 60 Issue: 1 Pages: 46-53

    • DOI

      10.1016/j.ijmecsci.2012.04.005

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 荷重制御による高精度曲げ加工2011

    • Author(s)
      柴田隆浩, 金英俊, 小山純一, 久保木孝, 村田眞
    • Journal Title

      塑性と加工

      Volume: 53 Pages: 64-68

    • NAID

      10030028199

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] A5083厚板の曲げ加工におけるスプリングバックに及ぼす曲げ型形状の影響2011

    • Author(s)
      ハムタナランバータル, 村田眞, 久保木孝, 柴田隆浩, 金英俊
    • Journal Title

      塑性と加工

      Volume: 53 Pages: 362-3666

    • NAID

      10030144923

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Composite structure composed of overlapped fibre bundles, thermoplastic resin and metal plate for secondary forming process2010

    • Author(s)
      T. Kuboki, S. Uematsu, M. Murata
    • Journal Title

      Compos. Sci. and Technol.

      Volume: Vol.70, No.9 Pages: 1338-1345

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Composite structure composed of overlapped fibre bundles, thermoplastic resin and metal plate for secondary forming process2010

    • Author(s)
      Takashi Kuboki, Shun-ichi Uematsu, Makoto Murata
    • Journal Title

      Composites Science and Technology

      Volume: 70 Pages: 1338-1345

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] An analytical method of metal forming considering ageing in the microstructure for carbon steel2010

    • Author(s)
      Takashi Kuboki, Makoto Murata DRJ Owen
    • Journal Title

      Computers and Structures

      Volume: 88 Pages: 1162-1178

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Computational Method of SpringUack in-Vbending of Sheet Having Bausching Effect2010

    • Author(s)
      Kazunari Imai, Jin Yingjun, Hiroki Tsuruta, Junichi Koyama, Takashi Kuboki, Makoto Murata
    • Journal Title

      Steel Research International

      Volume: 81 Pages: 757-760

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Initial Thickness Deviation on Deformed Tube Shahe in Tube Spinning2010

    • Author(s)
      Takashi Ruboki, Naoto Takahashi, Iiazuhito Takahashi, Kazuhiko Sanda, Susumu Moriya, Keisuke Ishida, Makoto Murata
    • Journal Title

      Steel Research Liternational

      Volume: 81 Pages: 978-981

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Deep drawing with high-pressured water jet using ditch-engraved die

    • Author(s)
      Y. Horikoshi, T. Kuboki, M. Murata, K. Matsui, M. Tsubokura
    • Journal Title

      Procedia Engineering

      Volume: (accepted)

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Presentation] Evaluation of water film by Reynolds' equation in deep drawing using high-pressured water jet2013

    • Author(s)
      T. Kuboki, Y. Horikoshi, M. Murata, K. Matsui, M. Tsubokura
    • Organizer
      COMPLAS XII
    • Place of Presentation
      Barcelona
    • Related Report
      2013 Final Research Report
  • [Presentation] 高圧水深絞り加工法における水膜挙動のReynolds方程式による評価2013

    • Author(s)
      堀越 祐樹, 久保木 孝, 村田 眞, 坪倉誠, 松井 和己
    • Organizer
      平成25年度塑性加工春季講演会講演論文集
    • Place of Presentation
      名古屋
    • Related Report
      2013 Final Research Report
  • [Presentation] Evaluation of water film by Reynolds' equation in deep drawing using high-pressured water jet2013

    • Author(s)
      Takashi Kuboki, Yuki Horikoshi, Makoto Murata, Kazumi Matsui, Makoto Tsubokura
    • Organizer
      COMPLAS XII
    • Place of Presentation
      Barcelona, Spain
    • Related Report
      2013 Annual Research Report
  • [Presentation] The effect of die half angle in tube nosing with relieved die2013

    • Author(s)
      Mitsumasa Abe, Takashi Kuboki
    • Organizer
      COMPLAS XII
    • Place of Presentation
      Nagoya, Japan
    • Related Report
      2013 Annual Research Report
  • [Presentation] 高圧水深絞り加工法における水膜挙動のReynolds方程式による評価2013

    • Author(s)
      堀越 祐樹, 久保木 孝, 村田 眞, 坪倉 誠, 松井 和己
    • Organizer
      平成25年度塑性加工春季講演会
    • Place of Presentation
      名古屋
    • Related Report
      2013 Annual Research Report
  • [Presentation] Lubrication characteristics of deep drawing with high-pressured water jet2012

    • Author(s)
      T. Kuboki, H. Saito, Y. Tanaka, M. Murata, K. Matsui, M. Tsubokura
    • Organizer
      Metal forming
    • Place of Presentation
      Krakow
    • Related Report
      2013 Final Research Report
  • [Presentation] 高圧水を用いた深絞り加工における潤滑特性の検討2012

    • Author(s)
      斉藤 弘, 久保木 孝, 村田 眞, 坪倉 誠, 松井 和己
    • Organizer
      平成24年度塑性加工春季講演会講演論文集
    • Place of Presentation
      小松
    • Related Report
      2013 Final Research Report
  • [Presentation] Lubrication Characteristics of Deep Drawing with High-pressured Water Jet2012

    • Author(s)
      Takashi Kuboki
    • Organizer
      Metal forming
    • Place of Presentation
      Krakow, Poland
    • Related Report
      2012 Annual Research Report
  • [Presentation] Effect of Rolling Reduction on Mechanical Properties of Copper Plate2012

    • Author(s)
      Takashi Kuboki
    • Organizer
      Metal forming
    • Place of Presentation
      Krakow, Poland
    • Related Report
      2012 Annual Research Report
  • [Presentation] Application of Rotary Nosing with Relieved Die to Thin Tube with Thickness Ratio of 0.83 %2012

    • Author(s)
      Takashi Kuboki
    • Organizer
      Metal forming
    • Place of Presentation
      Krakow, Poland
    • Related Report
      2012 Annual Research Report
  • [Presentation] 高圧水を用いた深絞り加工における潤滑特性の検討2012

    • Author(s)
      斉藤 弘
    • Organizer
      日本塑性加工学会,平成24年度塑性加工春季講演会
    • Place of Presentation
      小松市
    • Related Report
      2012 Annual Research Report
  • [Presentation] Application of Homogenization Method considering Crystal Plasticity for Prediction of Mechanical Properties for Copper and Low Carbon Steel2011

    • Author(s)
      Takuya Sueoka, Takashi Kuboki, Makoto Murata, Kouichi Kuroda, Kenjiro Terada
    • Organizer
      COMPLAS XI
    • Place of Presentation
      Barcelona, Spain
    • Year and Date
      2011-09-08
    • Related Report
      2011 Annual Research Report
  • [Presentation] Effect of Temperature in Formability of Composite Composed of Overlapped Fibre Bundle, Thermoplastic Resin and Metal2011

    • Author(s)
      Takashi Kuboki, Shun-ichi Uematsu, Makoto Murata
    • Organizer
      COMPLAS XI
    • Place of Presentation
      Barcelona, Spain
    • Year and Date
      2011-09-07
    • Related Report
      2011 Annual Research Report
  • [Presentation] Spring-back Prediction by Combination of the Finite Element Analysis and Bent-beam Theory Considering Bauschinger effect2011

    • Author(s)
      Toru Matsumoto, Shirmtarou Gotoh, Takashi Kuboki, Makoto Murata, Yingjun Jin
    • Organizer
      COMPLAS XI
    • Place of Presentation
      Barcelona, Spain
    • Year and Date
      2011-09-07
    • Related Report
      2011 Annual Research Report
  • [Presentation] Development of a Tube-spinning Machine for Thin Tubes with a Large Diameter2011

    • Author(s)
      Takashi Kuboki, Kazuhito Takahashi, Kazuhiko Sanda, Susumu Moriya, Keisuke Ishida
    • Organizer
      Tubehydro2011
    • Place of Presentation
      北海道登別市
    • Year and Date
      2011-07-26
    • Related Report
      2011 Annual Research Report
  • [Presentation] Effect of Feeding Velocity on Formability in a New Micro-Drawing Process Using a Pair of Concave Rolls2011

    • Author(s)
      Takashi Kuboki, Yasunori Senzaki, Makoto Murata
    • Organizer
      ICOMM 2011
    • Place of Presentation
      日本大学(東京都)
    • Year and Date
      2011-03-09
    • Related Report
      2010 Annual Research Report
  • [Presentation] Mechanical Properties of Wire Drawn by a New Drawing Process Usinga Pair of Concave Rolls2010

    • Author(s)
      Takashi Kuhoki, Kazumichi Aoki, Yaswiori Senzaki, Makoto Murata
    • Organizer
      In-Tech 2010
    • Place of Presentation
      チェコ・プラハ
    • Year and Date
      2010-09-15
    • Related Report
      2010 Annual Research Report
  • [Presentation] 加工履歴を有する金属材料の機械特性予測に関する研究2010

    • Author(s)
      小栗潤一, 村田眞, 久保木孝, 黒田浩一, 寺田賢二郎
    • Organizer
      日本塑性加工学会
    • Place of Presentation
      電気通僑-大学(東京都)
    • Year and Date
      2010-05-29
    • Related Report
      2010 Annual Research Report
  • [Remarks]

    • URL

      http://www.mt.mce.uec.ac.jp/

    • Related Report
      2013 Final Research Report

URL: 

Published: 2010-08-23   Modified: 2019-07-29  

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