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Development and performance evaluation of "heijunka" production and inventory control system in supply chain management

Research Project

Project/Area Number 22510146
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Social systems engineering/Safety system
Research InstitutionAichi Institute of Technology (2011-2012)
Nagoya Institute of Technology (2010)

Principal Investigator

TAMURA Takayoshi  愛知工業大学, 経営学部, 教授 (70093101)

Project Period (FY) 2010 – 2012
Project Status Completed (Fiscal Year 2012)
Budget Amount *help
¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2012: ¥520,000 (Direct Cost: ¥400,000、Indirect Cost: ¥120,000)
Fiscal Year 2011: ¥260,000 (Direct Cost: ¥200,000、Indirect Cost: ¥60,000)
Fiscal Year 2010: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Keywords経営工学 / 生産管理 / JIT / SCM / シミュレーション / 生産管理工学 / ジャストインタイム / 平準化 / 最適化 / 在庫管理 / サプライチェーンマネジメント
Research Abstract

Kanban system has been known to be a superior tool to control complex production and inventory systems based on “heijunka”. The heijunka means smoothing the production order and part replenishment quantities. In this research, heijunka methods to control a complex multi-stage multi-product production and inventory system are investigated. This research reviews past researches of production planning and control systems concerned with production smoothing. Next the research develops a heijunka production and inventory control system, presents an efficient algorithm to optimize the system, and then evaluates the performance of the production order system based on heijunka in a supply chain as compared to the original kanban and MRP systems. It is concluded that the locally optimized production smoothing order system is quite effective as production and inventory control system in the supply chain.

Report

(4 results)
  • 2012 Annual Research Report   Final Research Report ( PDF )
  • 2011 Annual Research Report
  • 2010 Annual Research Report
  • Research Products

    (26 results)

All 2013 2012 2011 2010 Other

All Journal Article (8 results) (of which Peer Reviewed: 7 results) Presentation (13 results) Book (5 results)

  • [Journal Article] SCM における平準化生産・発注の最適化とその効果に関する研究2013

    • Author(s)
      田村隆善、 大野勝久
    • Journal Title

      日本機械学会論文誌

      Volume: 79巻798号 Pages: 12-27

    • NAID

      130003374913

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] SCMにおける平準化生産・発注の最適化とその効果に関する研究2013

    • Author(s)
      田村隆善, 大野勝久(第一著者)
    • Journal Title

      日本機械学会論文誌(C編).

      Volume: 79巻798号 Pages: 12-27

    • NAID

      130003374913

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 自販機サプライチェーンに対する配送計画問題2012

    • Author(s)
      小島貢利, 大野勝久, 田村隆善(第三著者)
    • Journal Title

      数理解析研究所講究録

      Volume: 1802 Pages: 186-192

    • Related Report
      2012 Annual Research Report
  • [Journal Article] 生産管理システムの診断と改善2011

    • Author(s)
      田村隆善、小島貢利
    • Journal Title

      日本経営診断学会論集

      Volume: No.11 Pages: 76-82

    • NAID

      130004625809

    • Related Report
      2012 Final Research Report 2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Optimal production sequencing problem to minimize line stoppage time in a mixed-model assembly line2011

    • Author(s)
      T.Tamura, T.Okumura, T.Dhakar, K.Ohno
    • Journal Title

      International Jounal of Production Research

      Volume: Vol.49(14) Issue: 14 Pages: 4299-4315

    • DOI

      10.1080/00207543.2010.528061

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 交通機関を利用したヒートアイランド現象軽減システムの提案2011

    • Author(s)
      小島貢利, 田村隆善
    • Journal Title

      日本経営診断学会論集

      Volume: No.11 Pages: 103-109

    • NAID

      130004625815

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Optimal production sequencing problem to minimize line stoppage time in a mixed-model assembly line2011

    • Author(s)
      T.Tamura, T.Okumura, T.S. Dhakar, K.Ohno
    • Journal Title

      International Journal of Production Research

      Volume: (印刷中)

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Optimal production sequencing problem to minimize line stoppage time in a mixed-model assembly line

    • Author(s)
      T. Tamura、T. Okumura、T. Dhakar、and K.Ohno
    • Journal Title

      International Journal of Production Research

      Volume: Vol.49 (14) Pages: 4299-4315

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Presentation] Effectiveness of an exponentially smoothed ordering policy in supply chain management2012

    • Author(s)
      T. Tamura, T.S. Dhakar, K. Ohno
    • Organizer
      Proceedings of APIEMS
    • Place of Presentation
      Thailand
    • Year and Date
      2012-12-04
    • Related Report
      2012 Final Research Report
  • [Presentation] 平準化を考慮した MRP計算とSCMにおけるその有効性2012

    • Author(s)
      田村隆善, 小島貢利
    • Organizer
      日本経営診断学会全国大会予稿集
    • Year and Date
      2012-09-30
    • Related Report
      2012 Final Research Report
  • [Presentation] SCMにおける平準化生産・発注の最適化とその効果2012

    • Author(s)
      田村隆善
    • Organizer
      日本機械学会生産システム部門研究発表講演会2012
    • Place of Presentation
      武蔵大学(東京)
    • Year and Date
      2012-03-13
    • Related Report
      2011 Annual Research Report
  • [Presentation] シミュレーションによる多段階システムのかんばん枚数最適化2012

    • Author(s)
      田村隆善
    • Organizer
      日本オペレーションズ・リサーチ学会中部支部研究発表会
    • Place of Presentation
      中部品質管理協会(名古屋)
    • Year and Date
      2012-03-10
    • Related Report
      2011 Annual Research Report
  • [Presentation] 平準化を考慮したMRP計算とSCMにおけるその有効性2012

    • Author(s)
      田村隆善, 小島貢利(第一著者)
    • Organizer
      日本経営診断学会全国大会予稿集
    • Place of Presentation
      29-32
    • Related Report
      2012 Annual Research Report
  • [Presentation] Effectiveness of an exponentially smoothed ordering policy in supply chain management2012

    • Author(s)
      T. Tamura, T.S. Dhakar, K. Ohno(第一著者)
    • Organizer
      Proceedings of APIEMS 2012
    • Place of Presentation
      767-778
    • Related Report
      2012 Annual Research Report
  • [Presentation] 近似DPを基準にした最適化プル方式の性能比較2012

    • Author(s)
      大野勝久, 坊敏隆, 田村隆善(第三著者)
    • Organizer
      日本経営工学会秋期研究大会予稿集
    • Place of Presentation
      12-13
    • Related Report
      2012 Annual Research Report
  • [Presentation] 実務からみたスケジューリング評価尺度の有効性に関する一考察2012

    • Author(s)
      早馬真一, 田村隆善, 大野勝久(第二著者)
    • Organizer
      日本経営工学会秋期研究大会予稿集
    • Place of Presentation
      244-245
    • Related Report
      2012 Annual Research Report
  • [Presentation] SCMにおける平準化発注方策の提案2011

    • Author(s)
      田村隆善
    • Organizer
      日本経営診断学会第44回全続大会
    • Place of Presentation
      別府大学(別府)
    • Year and Date
      2011-10-01
    • Related Report
      2011 Annual Research Report
  • [Presentation] 混合品種ラインへの製品投入順序付け問題に対する新規評価尺度の提案2010

    • Author(s)
      田村隆善, 奥村泰治, 大野勝久
    • Organizer
      日本経営工学会秋期研究大会
    • Place of Presentation
      福岡工業大学
    • Year and Date
      2010-10-23
    • Related Report
      2010 Annual Research Report
  • [Presentation] 多品種・多段階生産システムにおける平準化指示方策とその効果2010

    • Author(s)
      田村隆善, 安永智裕, 大野勝久
    • Organizer
      スケジューリング・シンポジューム2010
    • Place of Presentation
      法政大学
    • Year and Date
      2010-09-10
    • Related Report
      2010 Annual Research Report
  • [Presentation] Okumura、T. Dhakar、and K. Ohno2010

    • Author(s)
      T. Tamura、T.
    • Organizer
      Meta heuristics to minimize line stoppage time in mixed-model sequencing problem
    • Place of Presentation
      Canada
    • Year and Date
      2010-05-10
    • Related Report
      2012 Final Research Report
  • [Presentation] Meta Heuristics to Minimize Line Stoppage Time in Mixed-Model Sequencing Problem2010

    • Author(s)
      T.Tamura, T.Okumura, T.S.Dhakar, K.Ohno
    • Organizer
      POMS 21th Annual conference
    • Place of Presentation
      Vancouver, Canada
    • Year and Date
      2010-05-10
    • Related Report
      2010 Annual Research Report
  • [Book] 近代科学社2012

    • Author(s)
      大野勝久・岡本東 編集責任(分担執筆)
    • Total Pages
      305
    • Publisher
      進化技術ハンドブック:第III巻 応用編:生産・物流システム
    • Related Report
      2012 Annual Research Report
  • [Book] 新版生産管理システム2012

    • Author(s)
      田村隆善, 大野勝久, 中島健一, 小島貢利
    • Total Pages
      195
    • Publisher
      朝倉書店
    • Related Report
      2011 Annual Research Report
  • [Book] 生産・発注の平準化-SCM を 成功に導く理論的背景2011

    • Author(s)
      田村隆善
    • Total Pages
      135
    • Publisher
      朝倉書店
    • Related Report
      2012 Final Research Report
  • [Book] サプライチェーン・マネジメント講座3生産・発注の平準化-SCMを成功に導く理論的背景-2011

    • Author(s)
      田村隆善
    • Total Pages
      135
    • Publisher
      朝倉書店
    • Related Report
      2011 Annual Research Report
  • [Book] SCMを成功に導く生産・発注の平準化~その理論的考察~2011

    • Author(s)
      田村隆善
    • Publisher
      朝倉書店(印刷中)
    • Related Report
      2010 Annual Research Report

URL: 

Published: 2010-08-23   Modified: 2019-07-29  

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