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HIGH-PERFORMANCE NEAR-DRY MACHINING BY TRIBOLOGICAL BEHAVIOR INVESTIGATION OF OXYGEN-INCLUDING COMPOUNDS AND ATMOSPHERE CONTROL

Research Project

Project/Area Number 22560144
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeSingle-year Grants
Section一般
Research Field Design engineering/Machine functional elements/Tribology
Research InstitutionKagawa University

Principal Investigator

WAKABAYASHI Toshiaki  香川大学, 工学部, 教授 (00294736)

Project Period (FY) 2010 – 2012
Project Status Completed (Fiscal Year 2012)
Budget Amount *help
¥4,420,000 (Direct Cost: ¥3,400,000、Indirect Cost: ¥1,020,000)
Fiscal Year 2012: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2011: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2010: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords環境対応 / トライボロジー / ニアドライ加工 / MQL加工 / 含酸素化合物 / エコマシニング / 切削加工 / 潤滑剤 / MQL加工
Research Abstract

Regarding high-performance near-dry machining which can considerably decrease the amount of cutting fluids and is therefore environmentally friendly, this study found out the tribological behavior of oxygen-including compounds such as esters, alcohols and acids used as a cutting lubricant. Further, the investigator developed an optimal near-dry system mounting a minimal quantity lubrication (MQL) mist generator with a humidifier for machining of aluminum alloys and provided the possibility that a hybrid mist supply method could be a suitable and flexible near-dry system for machining of difficult-to-cut materials such as stainless steels and titanium alloys.

Report

(4 results)
  • 2012 Annual Research Report   Final Research Report ( PDF )
  • 2011 Annual Research Report
  • 2010 Annual Research Report
  • Research Products

    (20 results)

All 2012 2011 2010

All Journal Article (9 results) (of which Peer Reviewed: 7 results) Presentation (11 results)

  • [Journal Article] Cutting Performance of Oxygen-including Compounds in MQL Machining of Aluminum2012

    • Author(s)
      Wakabayashi T.、 Atsuta T.、 Tsukuda A.、Sembongi N. 、 Shibata J. 、 Suda S.
    • Journal Title

      Key Engineering Materials

      Volume: Vol. 523-524 Pages: 967-972

    • DOI

      10.4028/www.scientific.net/kem.523-524.967

    • Related Report
      2012 Annual Research Report 2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] Near-dry Machining of Stainless Steel with MQL and Hybrid Mist Supply2012

    • Author(s)
      Wakabayashi T.、 Kuhara J.、 Atsuta T.、Tsukuda A.、Sembongi N.、Shibata J.、Suda S.
    • Journal Title

      Proceedings of the 10th International Conference on Progress of Machining Technology (Niigata, Japan)

      Pages: 249-252

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] Near-dry Machining of Stainless Steel with MQL and Hybrid Mist Supply2012

    • Author(s)
      若林利明
    • Journal Title

      Proceedings of the 10th International Conference on Progress of Machining Technology

      Volume: 無 Pages: 249-252

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] アルミニウム合金のMQL加工における水の効果2012

    • Author(s)
      若林利明
    • Journal Title

      潤滑経済

      Pages: 6-9

    • Related Report
      2011 Annual Research Report
  • [Journal Article] Effects of Humidified Air and Lubricants on MQL Machining of Aluminum2011

    • Author(s)
      Kuhara J.、 Wakabayashi T.、 Kakihara T.、Atsuta T.、Tsukuda A.、Sembongi N. 、Shibata J. 、 Suda S.
    • Journal Title

      Proceedings of the 6th International Conference on Leading Edge Manufacturing in 21st Century (Saitama, Japan)

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effects of Humidified Air and Lubricants on MQL Machining of Aluminum2011

    • Author(s)
      Junji Kuhara, et al
    • Journal Title

      Proceedings of the 6th International Conference on Leading Edge Manufacturing in 21st Century

      Volume: (CD-ROM) Pages: 4-4

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Effects of Oxygen-including Compounds on Cutting Performance in MQL Machining of Aluminum2010

    • Author(s)
      Kuhara J.、 Wakabayashi T.、 Kakihara T.、Atsuta T.、Tsukuda A.、Sembongi N. 、Shibata J. 、 Suda S.
    • Journal Title

      Proceedings of the 4th CIRP International Conference on High Performance Cutting (Gifu, Japan)

      Pages: 237-242

    • Related Report
      2012 Final Research Report
    • Peer Reviewed
  • [Journal Article] MQL加工油剤の効果におよぼす雰囲気の影響2010

    • Author(s)
      若林利明
    • Journal Title

      機械と工具

      Volume: 54巻 Pages: 26-29

    • Related Report
      2010 Annual Research Report
  • [Journal Article] Effects of Oxygen-including Compounds on Cutting Performance in MQL Machining of Aluminum2010

    • Author(s)
      千本木紀夫
    • Journal Title

      Proceedings of the 4th CIRP International Conference on High Performance Cutting

      Pages: 237-242

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Presentation] チタン合金のニアドライ旋削2012

    • Author(s)
      熱田俊文
    • Organizer
      日本機械学会:第9回生産加工・工学機械部門講演会
    • Place of Presentation
      秋田県立大学(秋田県)
    • Year and Date
      2012-10-28
    • Related Report
      2012 Final Research Report
  • [Presentation] エコマシニングにおける境界潤滑の役割2012

    • Author(s)
      若林利明
    • Organizer
      日本トライボロジー学会:トライボロジー会議 2012 秋 北海道室蘭
    • Place of Presentation
      室蘭工業大学(北海道)
    • Year and Date
      2012-09-17
    • Related Report
      2012 Final Research Report
  • [Presentation] エコマシニングにおける境界潤滑の役割2012

    • Author(s)
      若林利明
    • Organizer
      一般社団法人日本トライボロジー学会トライボロジー会議 2012 秋 北海道 室蘭
    • Place of Presentation
      室蘭工業大学(北海道)
    • Related Report
      2012 Annual Research Report
  • [Presentation] チタン合金のニアドライ旋削2012

    • Author(s)
      熱田俊文
    • Organizer
      一般社団法人日本機械学会 第9回生産加工・工作機械部門講演会
    • Place of Presentation
      秋田県立大学(秋田県)
    • Related Report
      2012 Annual Research Report
  • [Presentation] アルミニウム合金のMQL加工に対する含酸素化合物の効果と加湿の影響2012

    • Author(s)
      若林利明
    • Organizer
      一般社団法人日本機械学会 第9回生産加工・工作機械部門講演会
    • Place of Presentation
      秋田県立大学(秋田県)
    • Related Report
      2012 Annual Research Report
  • [Presentation] アルミニウム合金のMQL加工に対する潤滑剤の効果と加湿の影響2011

    • Author(s)
      久原淳司
    • Organizer
      石油学会山口大会(第41回石油・石化討論会)
    • Place of Presentation
      山口県教育会館(山口県)
    • Year and Date
      2011-11-11
    • Related Report
      2011 Annual Research Report
  • [Presentation] Novel near-dry machining of aluminum alloys by combination of atmosphere control and lubricant treatment2010

    • Author(s)
      Wakabayashi T.
    • Organizer
      Tribology Congress, ASIATRIB 2010
    • Place of Presentation
      ハイアット・リージェンシー(パース、オーストラリア)
    • Year and Date
      2010-12-07
    • Related Report
      2012 Final Research Report 2010 Annual Research Report
  • [Presentation] アルミニウム合金の MQL 加工に適する油剤とその供給法に関する検討2010

    • Author(s)
      若林利明
    • Organizer
      日本機械学会:第8回生産加工・工学機械部門講演会
    • Place of Presentation
      岡山大学(岡山県)
    • Year and Date
      2010-11-19
    • Related Report
      2012 Final Research Report
  • [Presentation] アルミニウム合金のMQL加工に適する油剤とその供給法に関する検討2010

    • Author(s)
      若林利明
    • Organizer
      日本機械学会2010年度第8回生産加工・工作機械部門講演会
    • Place of Presentation
      岡山大学(岡山県)
    • Year and Date
      2010-11-19
    • Related Report
      2010 Annual Research Report
  • [Presentation] ニアドライ方式によるステンレス鋼の環境対応加工2010

    • Author(s)
      若林利明
    • Organizer
      日本機械学会2010年度年次大会
    • Place of Presentation
      名古屋工業大学(愛知県)
    • Year and Date
      2010-09-08
    • Related Report
      2010 Annual Research Report
  • [Presentation] アルミニウム合金のMQL加工に対する含酸素化合物の効果2010

    • Author(s)
      千本木紀夫
    • Organizer
      日本機械学会2010年度年次大会
    • Place of Presentation
      名古屋工業大学(愛知県)
    • Year and Date
      2010-09-08
    • Related Report
      2010 Annual Research Report

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Published: 2010-08-23   Modified: 2019-07-29  

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