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Development of low friction coating films containing free carbon and their application to machining difficult-to-machine materials.

Research Project

Project/Area Number 22656037
Research Category

Grant-in-Aid for Challenging Exploratory Research

Allocation TypeSingle-year Grants
Research Field Production engineering/Processing studies
Research InstitutionKanazawa University

Principal Investigator

HOSOKAWA Akira  金沢大学, 機械工学系, 教授 (40199493)

Co-Investigator(Kenkyū-buntansha) UEDA Takashi  金沢大学, 機械工学系, 教授 (60115996)
TAKAKA Ryutaro  金沢大学, 機械工学系, 講師 (60361979)
FURUMOTO Tatsuaki  金沢大学, 機械工学系, 講師 (60432134)
Research Collaborator SHIMAMURA Koji  金沢大学, 大学院・自然科学研究科, 博士
Project Period (FY) 2010 – 2011
Project Status Completed (Fiscal Year 2011)
Budget Amount *help
¥3,560,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2011: ¥1,560,000 (Direct Cost: ¥1,200,000、Indirect Cost: ¥360,000)
Fiscal Year 2010: ¥2,000,000 (Direct Cost: ¥2,000,000)
Keywordsコーティング工具 / PVD / UBMS法 / フリーカーボン / 摩擦係数 / 難削材 / コーティング / AIP法 / 切削工具 / エンドミル
Research Abstract

In this study, some low friction coating films by Unbalanced Magnetron Sputtering(UBMS) method are developed, and are applied to high-speed milling of difficult-to-machine materials. The UBMS coated films, especially UBMS-TiCN have smoother surface without droplets and lower friction coefficient than those of any other AIP coated tools studied. The lubricating ability of the UBMS-TiCN film reduces the cutting force, cutting temperature and adhesion of chips, so that long tool life and good finished surface are obtained.

Report

(3 results)
  • 2011 Annual Research Report   Final Research Report ( PDF )
  • 2010 Annual Research Report
  • Research Products

    (14 results)

All 2012 2011 2010 Other

All Journal Article (8 results) (of which Peer Reviewed: 8 results) Presentation (2 results) Remarks (4 results)

  • [Journal Article] Cutting Characteristics of PVD-coated Tools Deposited by Unbalanced Magnetron Sputtering Method2012

    • Author(s)
      Hosokawa, A., Shimamura, K., Ueda, T
    • Journal Title

      Annals of the CIRP

      Volume: 61(in press)

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] PVDコーティング工具による難削材の高能率・高精度切削(第2報)-UBMS法によるフリーカーボン含有TiCNコーティングエンドミルの膜特性および切削温度-2012

    • Author(s)
      嶋村公二, 細川晃, 上田隆司, 政誠一
    • Journal Title

      精密工学会誌

      Volume: 78巻2号 Pages: 321-326

    • NAID

      130002122221

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] PVDコーティング工具による難削材の高能率・高精度切削に関する研究(第2報)-UBMS法によるフリーカーボン含有TiCNコーティングエンドミルの膜特性および切削温度-2012

    • Author(s)
      嶋村公二(研究協力者), 細川晃(研究代表者), 上田隆司(研究分担者), 政誠一
    • Journal Title

      精密工学会誌

      Volume: 78 Pages: 321-326

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Cutting Characteristics of PVD-coated Tools Deposited by Unbalanced Magnetron Sputtering Method2012

    • Author(s)
      Akira Hosokatwa, Koji Shimamura, Takashi Ueda
    • Journal Title

      Annals of the CIRP

      Volume: 61(in press) Issue: 1 Pages: 227-230

    • DOI

      10.1016/j.cirp.2010.03.010

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Cutting Characteristics of TiCN-Coated Carbide End Mill Deposited by Unbalanced Magnetron Sputtering Method. Application to Dry High-speed Milling of SUS3042010

    • Author(s)
      Shimamura, K., Hosokawa, A., Ueda, T., Masa, S
    • Journal Title

      Proc. 4th CIRP Int. Conf

      Pages: 337-340

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] PVDコーティング工具による難削材の高能率・高精度切削(第1報)-UBMS法によるTiCNコーティングエンドミルを用いたSUS304の高速ドライ切削2010

    • Author(s)
      嶋村公二, 細川晃, 上田隆司, 政誠一
    • Journal Title

      精密工学会誌

      Volume: 76巻10号 Pages: 1182-1187

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] PVDコーティング工具による難削材の高能率・高精度切削に関する研究(第1報)-uBMs法によるTicNコーティングエンドミルを用いたsus304の高速ドライ切削-2010

    • Author(s)
      嶋村(研究協力者), 細川(代表者), 上田(分担者), 政
    • Journal Title

      精密工学会誌

      Volume: 76・10 Pages: 1182-1187

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Cutting Characteristics of TiCN-Coated Carbide End Mill Deposited by Unbalanced Magnetron Sputtering Method-Application to Dry High-speed Milling of SUS304-2010

    • Author(s)
      Koji SHIMAMURA, Akira HOSOKAWA, Takashi USDA, Seiichi MASA
    • Journal Title

      Proceedings of 4th CIRP International, Conference on High Performancc Cutting

      Pages: 337-340

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Presentation] PVDコーティング工具による難削材の高能率・高精度加工に関する研究(第2報)-UBMS法によるTiCNコーティングエンドミルの切削温度2011

    • Author(s)
      嶋村公二,細川晃,上田隆司,政誠一
    • Organizer
      2011年度精密工学会春季大会学術講演会
    • Place of Presentation
      東洋大学白山キャンパス(東京都)
    • Year and Date
      2011-03-16
    • Related Report
      2011 Final Research Report
  • [Presentation] PVDコーティング工具による難削材の高能率・高精度加工に関する研究(第2報)-UBMS法によるTiCNコーティングエンドミルの切削温度-2011

    • Author(s)
      嶋村(研究協力者), 細川(代表者), 上田(分担者), 政
    • Organizer
      2011年度精密工学会春季大会学術講演会講演論文集
    • Place of Presentation
      東洋大学
    • Year and Date
      2011-03-16
    • Related Report
      2010 Annual Research Report
  • [Remarks]

    • URL

      http://www.jspe.or.jp/shokai/kakusho/kenkyushoreisho.html

    • Related Report
      2011 Final Research Report
  • [Remarks]

    • URL

      http://www.jspe.or.jp/shokai/kakusho/kenkyushoreisho.html

    • Related Report
      2011 Annual Research Report
  • [Remarks]

    • URL

      http://dx.doi.org/10.1016/j.cirp.2012.03.010

    • Related Report
      2011 Annual Research Report
  • [Remarks]

    • URL

      http://www.jspe.or.jp/shokai/kakusho/kenkyushoreisho.html

    • Related Report
      2010 Annual Research Report

URL: 

Published: 2010-08-23   Modified: 2016-04-21  

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