Proposal of novel chatter suppression method by utilizing anisotropic dynamics

• Project/Area Number: 22760097
• Research Category: Grant-in-Aid for Young Scientists (B)
• Allocation Type: Single-year Grants
• Research Field: Production engineering/Processing studies
• Research Institution: Nagoya University
• Principal Investigator: SUZUKI Norikazu 名古屋大学, 工学研究科, 講師 (00359754)
• Project Period (FY): 2010 – 2011
• Project Status: Completed (Fiscal Year 2011)
• Budget Amount: ¥4,160,000 (Direct Cost: ¥3,200,000、Indirect Cost: ¥960,000); Fiscal Year 2011: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000); Fiscal Year 2010: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
• Keywords: びびり振動 / 切削 / 中ぐり加工 / 旋削加工 / 不安定振動

Research Abstract

A novel chatter suppression method in boring operation is proposed. The anisotropic boring tool with a step portion and notches on the cylinder periphery is designed, which has anisotropic dynamic characteristics. Since the direct and the cross transfer function components of the proposed tool are designed to cancel out each vibration, the nominal compliance of the boring tool in cutting process can be reduced significantly. Hammering tests of the developed tool clarified that appropriate anisotropic frequency response function is roughly attained by the proposed design. The developed tool was subsequently applied to turning experiments, and it was clarified that the stability limit in the radial depth of cut significantly increases by using the proposed boring tool as compared to the ordinary boring tool.

Research Products

• [Journal Article] Identification of Transfer Function by Inverse Analysis of Self-Excited Chatter Vibration in Milling Operations (2012)
  • Author(s): N. Suzuki, Y. Kurata, T. Kato, R. Hino, E. Shamoto
  • Journal Title: Precision engineering Volume: (in press)
  • Peer Reviewed
• [Journal Article] Confocal Microscopic Evaluation of Mixing Performance for Three-Dimensional Microfluidic Mixer (2012)
  • Author(s): T. Yasui, Y. Omoto, K. Osato, N. Kaji, N. Suzuki, T. Naito, M. Watanabe, Y. Okamoto, M. Tokeshi, E. Shamoto and Y. Baba
  • Journal Title: Analytical Sciences Volume: 28 Issue: 1 Pages: 57
  • DOI: 10.2116/analsci.28.57
  • NAID: 130004827178
  • ISSN: 0910-6340, 1348-2246
  • Peer Reviewed
• [Journal Article] Identification of Transfer Function by Inverse Analysis of Self-Excited Chatter Vibration in Milling Operations (2012)
  • Author(s): N.Suzuki
  • Journal Title: Precision engineering Volume: (印刷中)(in press) Issue: 4 Pages: 568-575
  • DOI: 10.1016/j.precisioneng.2012.04.004
  • Peer Reviewed
• [Journal Article] Microfluidic baker's transformation device for three-dimensional rapid mixing (2011)
  • Author(s): T. Yasui, Y. Omoto, K. Osato, N. Kaji, N. Suzuki, T. Naito, M. Watanabe, Y. Okamoto, M. Tokeshi, E. Shamoto and Y. Baba
  • Journal Title: Lab Chip Volume: 11(19) Pages: 3356-3360
  • Peer Reviewed
• [Journal Article] Control of chip flow with guide grooves for continuous chip disposal and chip-pulling turning (2011)
  • Author(s): Eiji Shamoto, Tomoya Aoki, Burak Sencer, Norikazu Suzuki, Rei Hino, Tomio Koide
  • Journal Title: CIRP Annals-Manufacturing Technology Volume: 60 Issue: 1 Pages: 126-128
  • DOI: 10.1016/j.cirp.2011.03.081
  • Peer Reviewed
• [Journal Article] Investigation of tool wear suppression in ultraprecision diamond machining of die steel (2011)
  • Author(s): Y. Wang, N. Suzuki, E. Shamoto, Q. Zhao
  • Journal Title: Precision engineering Volume: Vol.35 Issue: 4 Pages: 677-685
  • DOI: 10.1016/j.precisioneng.2011.05.003
  • Peer Reviewed
• [Journal Article] Dynamic Finite Element Analysis of Contact Stress in CMP Process (2011)
  • Author(s): 橋本洋平, 鈴木教和, 樋野励, 社本英二
  • Journal Title: Journal of the Japan Society for Precision Engineering Volume: 77 Issue: 5 Pages: 513-519
  • DOI: 10.2493/jjspe.77.513
  • NAID: 130001362307
  • ISSN: 0912-0289, 1882-675X
  • Peer Reviewed
• [Journal Article] Studies on Continuous Chip Disposal and Chip-Pulling Cutting (2011)
  • Author(s): 社本英二, 安田浩一朗, 青木友弥, 鈴木教和, 小出富夫
  • Journal Title: Journal of the Japan Society for Precision Engineering Volume: 77 Issue: 5 Pages: 520-524
  • DOI: 10.2493/jjspe.77.520
  • NAID: 130001362308
  • ISSN: 0912-0289, 1882-675X
  • Peer Reviewed
• [Journal Article] Micro/nano sculpturing of hardened steel by controlling vibration amplitude in elliptical vibration cutting (2011)
  • Author(s): N. Suzuki, H. Yokoi, E. Shamoto
  • Journal Title: Precision engineering Volume: Vol.35 Pages: 44-50
  • URL: http://dx.doi.org/10.1016/j.precisioneng.2010.09.006
  • Peer Reviewed
• [Journal Article] Microfluidic baker' s transformation device for three-dimensional rapidmixing (2011)
  • Author(s): Yasui, T., Omoto, Y., Osato, K., Kaji, N., Suzuki, N., Naito, T., Watanabe, M., Okamoto, Y., Tokeshi, M., Shamoto, E., Baba, Y.
  • Journal Title: Lab on a chip Volume: 11 Issue: 19 Pages: 3356-60
  • DOI: 10.1039/c1lc20342h
  • Peer Reviewed
• [Journal Article] 異方性を持つ低剛性工具によるエンドミル加工時のびびり振動安定限界 (2011)
  • Author(s): 倉田祐輔
  • Journal Title: 精密工学会誌 Volume: 77 Pages: 97-104
  • Peer Reviewed
• [Journal Article] Ultra-precision nano sculpturing of hardened steel by controlling vibration amplitude in elliptical vibration cutting (2011)
  • Author(s): N.Suzuki
  • Journal Title: Precision engineering Volume: 35 Pages: 44-50
  • Peer Reviewed
• [Journal Article] Chatter Stability in Turning and Milling with in Process Identified Process Damping (2010)
  • Author(s): Y. Kurata, S. D. Merdol, Y. Altintas, N. Suzuki, E. Shamoto
  • Journal Title: Journal of Advanced Mechanical Design, Systems, and Manufacturing Volume: 4 Issue: 6 Pages: 1107-1118
  • DOI: 10.1299/jamdsm.4.1107
  • NAID: 130000335384
  • ISSN: 1881-3054
  • Peer Reviewed
• [Journal Article] FE Analysis of One-Directional and Elliptical Vibration Cutting Processes (2010)
  • Author(s): S. Amini, E. Shamoto, N. Suzuki and M. J. Nategh
  • Journal Title: International journal of automation technology Volume: Vol.4/3 Pages: 252-258
  • Peer Reviewed
• [Journal Article] Effect of Cross Transfer Function on Chatter Stability in Plunge Cutting (2010)
  • Author(s): N. SUZUKI, K. NISHIMURA, E. SHAMOTO, K. YOSHINO
  • Journal Title: Journal of Advanced Mechanical Design, Systems, and Manufacturing Volume: Vol.4 Pages: 883-891
  • NAID: 130000335362
  • URL: http://dx.doi.org/10.1299/jamdsm.4.883
  • Peer Reviewed
• [Journal Article] Chatter Stability in Turning and Milling with in Process Identified Process Damping (2010)
  • Author(s): Yusuke Kurata
  • Journal Title: Journal of Advanced Mechanical Design, Systems, and Manufacturing Volume: 4 Pages: 1107-1118
  • Peer Reviewed
• [Journal Article] FE Analysis of One-Directional and Elliptical Vibration Cutting Processes (2010)
  • Author(s): Saeid Amini
  • Journal Title: International journal of automation technology Volume: 4 Pages: 252-258
  • Peer Reviewed
• [Journal Article] Effect of Cross Transfer Function on Chatter Stability in Plunge Cutting (2010)
  • Author(s): N.SUZUKI
  • Journal Title: Journal of Advanced Mechanical Design, Systems, and Manufacturing Volume: 4 Pages: 883-891
  • NAID: 130000335362
  • Peer Reviewed
• [Presentation] 複数モードの再生効果を同時抑制する不等ピッチ工具の新しい設計法 (2012)
  • Author(s): 小島拓也
  • Organizer: 2012年度精密工学会春季大会学術講演会
  • Place of Presentation: 首都大学東京(東京)
  • Year and Date: 2012-03-16
• [Presentation] Ultraprecision sculpturing of hardened steel by applying elliptical vibration cutting (2012)
  • Author(s): Norikazu Suzuki
  • Organizer: 2012 JSPE spring meeting
  • Place of Presentation: Tokyo Metropolitan University (Japan)(招待講演)
  • Year and Date: 2012-03-15
• [Presentation] Consideration of Nonlinear Elasticity of Polishing Pad in CMP analysis (2011)
  • Author(s): N. Suzuki, Y. Hashimoto, M. Asaba, E. Shamoto
  • Organizer: Proceedings of International Conference on Planarization/CMP Technology(ICPT2011)
  • Place of Presentation: Seoul(Korea)
• [Presentation] Consideration of Nonlinear Elasticity of Polishing Pad in CMP analysis (2011)
  • Author(s): N.Suzuki
  • Organizer: International Conference on Planarization/CMP Technology (ICPT 2011)
  • Place of Presentation: Seoul (Korea)
• [Presentation] Dynamic Structural Analysis of CMP Process Using ALE Method (2010)
  • Author(s): N. Suzuki, Y. Hashimoto, R. Hino, E. Shamoto
  • Organizer: Proceedings of International Conference on Planarization/CMP Technology(ICPT2010)
  • Place of Presentation: Arizona(USA)
• [Presentation] Development of Mirror Surface Finishing Technology for Sculptured Steel Molds (2010)
  • Author(s): N. Suzuki, H. Yokoi, E. Shamoto, S. Hamada, T. Ueyama
  • Organizer: Proceedings of the 4th CIRP International Conference on High Performance Cutting(HPC2010)
  • Place of Presentation: Gifu(Japan)
• [Presentation] Chatter Stability in Turning with In Process Identified Process Damping (2010)
  • Author(s): Y. Kurata, S. D. Merdol, Y. Altintas, N. Suzuki, E. Shamoto
  • Organizer: Proceedings of the 4th CIRP International Conference on High Performance Cutting(HPC2010)
  • Place of Presentation: Gifu(Japan)
• [Presentation] Ultrasonic elliptical vibration cutting of plasma nitriding steel (2010)
  • Author(s): Y. WANG, N. SUZUKI, E. SHAMOTO, Q. ZHAO
  • Organizer: Proceedings of the 4th CIRP International Conference on High Performance Cutting(HPC2010)
  • Place of Presentation: Gifu(Japan)
• [Presentation] Proposal of Schedule-Based Path Planning for Automated Vehicles Guided by Uni-directed Rails (2010)
  • Author(s): R. Hino, T. Hosoi, N. Suzuki and E. Shamoto
  • Organizer: International Symposium on Flexible Automation(CDROM)
  • Place of Presentation: Tokyo(Japan)
• [Presentation] Development of High Performance Nano Sculpturing System for Steel Materials by using Elliptical Vibration Cutting (2010)
  • Author(s): N. Suzuki, H. Yokoi, R. Hino, E. Shamoto
  • Organizer: Proceedings of the 2nd International Conference of Process Machine Interactions(PMI2010)
  • Place of Presentation: UBC(Canada)
• [Presentation] Prediction of Chatter-Free Cutting Conditions for High Performance Boring Operation (2010)
  • Author(s): Y. KURATA, N. SUZUKI, R. HINO, E. SHAMOTO
  • Organizer: Proceedings of the 2nd International Conference of Process Machine Interactions(PMI2010)
  • Place of Presentation: UBC(Canada)
• [Presentation] Dynamic Structural Analysis of CMP Process Using ALE Method (2010)
  • Author(s): Norikazu Suzuki
  • Organizer: ICPT 2010 in Arizona
  • Place of Presentation: Arizona, Phenix, USA
• [Presentation] Development of Mirror Surface Finishing Technology for Sculptured Steel Molds (2010)
  • Author(s): Norikazu Suzuki
  • Organizer: The 4th international CIRP high performance cutting conference
  • Place of Presentation: Nagaragawa Convention Center, Gifu, Japan
• [Presentation] Chatter Stability in Turning with In Process Identified Process Damping (2010)
  • Author(s): Yusuke Kurata
  • Organizer: The 4th international CIRP high performance cutting conference
  • Place of Presentation: Nagaragawa Convention Center, Gifu, Japan
• [Presentation] Ultrasonic elliptical vibration cutting of plasma nitriding steel (2010)
  • Author(s): Yilong Wang
  • Organizer: The 4th international CIRP high performance cutting conference
  • Place of Presentation: Nagaragawa Convention Center, Gifu, Japan
• [Presentation] Proposal of Schedule-Based Path Planning for Automated Vehicles Guided by Uni-directed Rails (2010)
  • Author(s): Rei Hino
  • Organizer: International Symposium on Fiexible Automation
  • Place of Presentation: Tokyo, Japan
• [Presentation] Development of Ultra-precision Nano Sculpturing System for Steel materials by using Elliptical Vibration Cutting (2010)
  • Author(s): Norikazu Suzuki
  • Organizer: The 2nd International Conference of Process Machine Interactions (PMI2010)
  • Place of Presentation: UBC, Vancouver, Canada
• [Presentation] Prediction of Chatter-Free Cutting Conditions for High Performance Boring Operation (2010)
  • Author(s): Yusuke Kurata
  • Organizer: The 2nd International Conference of Process Machine Interactions (PMI2010)
  • Place of Presentation: UBC, Vancouver, Canada