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Precise EDM of cemented carbide die with electrically conductive PCD electrode

Research Project

Project/Area Number 22760101
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeSingle-year Grants
Research Field Production engineering/Processing studies
Research InstitutionToyama Prefectural University

Principal Investigator

IWAI Manabu  富山県立大学, 工学部知能デザイン工学科, 講師 (30363873)

Project Period (FY) 2010 – 2011
Project Status Completed (Fiscal Year 2011)
Budget Amount *help
¥4,030,000 (Direct Cost: ¥3,100,000、Indirect Cost: ¥930,000)
Fiscal Year 2011: ¥1,430,000 (Direct Cost: ¥1,100,000、Indirect Cost: ¥330,000)
Fiscal Year 2010: ¥2,600,000 (Direct Cost: ¥2,000,000、Indirect Cost: ¥600,000)
Keywords放電加工 / 精密加工 / 超硬合金 / 金型 / 電極 / ダイヤモンド焼結体 / 電極消耗 / 超精密加工 / マイクロ加工 / 表面粗さ / 精密部品加工 / PCD
Research Abstract

Electrically conductive PCD(EC-PCD), which was made up of the electrically conductive diamond particles, was applied to an electrode material for precise EDM of cemented carbide die. The machinability of EC-PCD by EDM was investigated in comparison with standard PCD. It was found that EC-PCD was machined at better surface finish compared that of standard PCD because the diamond particles in EC-PCD were flattened by electro discharge. In EDM of cemented carbide die, the EC-PCD electrode shows the extremely low wear compared with the existing Cu-W electrode. Furthermore, the increase of material removal rate and improvement of surface property compared with the standard electrode can be realized.

Report

(3 results)
  • 2011 Annual Research Report   Final Research Report ( PDF )
  • 2010 Annual Research Report
  • Research Products

    (14 results)

All 2012 2011 2010

All Journal Article (5 results) (of which Peer Reviewed: 5 results) Presentation (9 results)

  • [Journal Article] Effect of Complex Electrodischarge Grinding for Electrically Conductive PCD2011

    • Author(s)
      M. Iwai, S. Ninomiya, K. Suzuki
    • Journal Title

      Advanced Materials Research

      Volume: Vol.325 Pages: 276-281

    • DOI

      10.4028/www.scientific.net/amr.325.276

    • Related Report
      2011 Annual Research Report 2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Complex Grinding Assisted with Electrical Discharge Machining for Electrically Conductive PCD2010

    • Author(s)
      M. Iwai, S. Ninomiya, G. Sugino, K. Suzuki
    • Journal Title

      Advanced Materials Research

      Volume: Vol.126-128 Pages: 591-596

    • DOI

      10.4028/www.scientific.net/amr.126-128.591

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Investigation on Material Property of Electrically Conductive Polycrystalline Composite Diamond(EC-PCD)2010

    • Author(s)
      M. Iwai, S. Ninomiya, G. Sugino, K. Suzuki
    • Journal Title

      Advanced Materials Research

      Volume: Vol.126-128 Pages: 639-644

    • DOI

      10.4028/www.scientific.net/amr.126-128.639

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Investigation on Material Property of Electrically Conductive Polycrystalline Composite Diamond (EC-PCD)2010

    • Author(s)
      M.Iwai, S.Ninomiya, G.Sugino, K.Suzuki
    • Journal Title

      Advanced Materials Research

      Volume: 126-128 Pages: 639-644

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Complex Grinding Assisted with Electrical Discharge Machining for Electrically Conductive PCD2010

    • Author(s)
      M.Iwai, S.Ninomiya, G.Sugino, K.Suzuki
    • Journal Title

      Advanced Materials Research

      Volume: 126-128 Pages: 591-596

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Presentation] PCDの放電加工における超音波振動付与の影響2012

    • Author(s)
      高田拓哉, 周志容, 岡道拓也, 二ノ宮進一, 岩井学, 鈴木清
    • Organizer
      2012年度精密工学会春季大会学術講演会
    • Place of Presentation
      首都大学東京
    • Year and Date
      2012-03-14
    • Related Report
      2011 Annual Research Report 2011 Final Research Report
  • [Presentation] EDM properties of EC-PCD manufactured using electrically conductive diamond particles2011

    • Author(s)
      S. Ninomiya, M. Iwai, T. Takada, Z. Zhou, K. Suzuki
    • Organizer
      4th International Conference of Asian Society for Precision Engineering and Nanotechnology
    • Place of Presentation
      香港
    • Year and Date
      2011-11-17
    • Related Report
      2011 Annual Research Report 2011 Final Research Report
  • [Presentation] 導電性PCD(EC-PCD)の形彫り放電加工特性(第2報:各種放電加工条件の影響)2011

    • Author(s)
      高田拓哉, 周志容, 二ノ宮進一, 岩井学, 鈴木清
    • Organizer
      2011年度砥粒加工学会学術講演会
    • Place of Presentation
      中部大学
    • Year and Date
      2011-09-07
    • Related Report
      2011 Annual Research Report 2011 Final Research Report
  • [Presentation] Effect of Complex Grinding Assisted with EDM for ElectricallyConductive PCD2011

    • Author(s)
      M. Iwai, S. Ninomiya, K. Suzuki
    • Organizer
      Intertech2011
    • Place of Presentation
      アメリカ・シカゴ
    • Year and Date
      2011-05-03
    • Related Report
      2011 Final Research Report
  • [Presentation] Material property of newly developed PCD made up of electrically conductive diamond particles2011

    • Author(s)
      M. Iwai, S. Ninomiya, K. Suzuki
    • Organizer
      Intertech2011
    • Place of Presentation
      アメリカ・シカゴ
    • Year and Date
      2011-05-03
    • Related Report
      2011 Final Research Report
  • [Presentation] Material property of newly developed PCD made up of electrically conductive diamond particles2011

    • Author(s)
      M.Iwai, S.Ninomiya, K.Suzuki
    • Organizer
      Intertech2011
    • Place of Presentation
      アメリカ、シカゴ
    • Year and Date
      2011-05-03
    • Related Report
      2011 Annual Research Report
  • [Presentation] Effect of Complex Grinding Assisted with EDM for Electrically Conductive PCD2011

    • Author(s)
      M.Iwai, S.Ninomiya, K.Suzuki
    • Organizer
      Intertech2011
    • Place of Presentation
      アメリカ、シカゴ
    • Year and Date
      2011-05-03
    • Related Report
      2011 Annual Research Report
  • [Presentation] 粗粒ボロンドープダイヤモンド粒子を原料とするPCDへの微細加工の試み2011

    • Author(s)
      岩井学, 増山史剛, 山田久典, 二ノ宮進一, 鈴木清
    • Organizer
      2011年度精密工学会春季大会学術講演会
    • Place of Presentation
      東洋大学
    • Year and Date
      2011-03-14
    • Related Report
      2011 Final Research Report 2010 Annual Research Report
  • [Presentation] 導電性PCD(EC-PCD)の放電複合研削条件2010

    • Author(s)
      岩井学, 高田拓哉, 高野和義, 上田宗央, 杉野岳, 二ノ宮進一, 鈴木清
    • Organizer
      2010年度砥粒加工学会学術講演会
    • Place of Presentation
      岡山大学
    • Year and Date
      2010-08-26
    • Related Report
      2011 Final Research Report 2010 Annual Research Report

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Published: 2010-08-23   Modified: 2016-04-21  

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