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Research on development of the new PCD tool made of an electrically-conductive diamond and its processing method

Research Project

Project/Area Number 22760102
Research Category

Grant-in-Aid for Young Scientists (B)

Allocation TypeSingle-year Grants
Research Field Production engineering/Processing studies
Research InstitutionNippon Institute of Technology

Principal Investigator

NINOMIYA Shinichi  日本工業大学, 工学部, 准教授 (80453950)

Project Period (FY) 2010 – 2011
Project Status Completed (Fiscal Year 2011)
Budget Amount *help
¥3,640,000 (Direct Cost: ¥2,800,000、Indirect Cost: ¥840,000)
Fiscal Year 2011: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2010: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Keywords切削 / 研削 / 放電加工 / 機械工作・生産工学 / 材料加工・処理 / 精密部品加工
Research Abstract

A new PCD(EC-PCD) made up of electrically conductive diamond particles has good processing characteristics outstanding in EDM, EDG, W-EDM and complex electro-discharge grinding method, compared with the existing commercially available PCD. Electro-discharge forming for a V shape grinding wheel made of EC-PCD is also possible. In this case, the edge of the EC-PCD wheel became very sharp. Furthermore, in the complex electro-discharge grinding by using a metal bonded diamond wheel, it is found that the high-efficient and high-precision processing of PCD would be realizable. The guideline for utilizing an EC-PCD material as a cutter, a grinding wheel, a mold tool, an electrode, and precision parts was acquired.

Report

(3 results)
  • 2011 Annual Research Report   Final Research Report ( PDF )
  • 2010 Annual Research Report
  • Research Products

    (16 results)

All 2011 2010

All Journal Article (6 results) (of which Peer Reviewed: 6 results) Presentation (10 results)

  • [Journal Article] Effect of Complex Electrodischarge Grinding for Electrically Conductive PCD2011

    • Author(s)
      M. Iwai, S. Ninomiya, K. Suzuki
    • Journal Title

      Advanced Materials Research

      Volume: Vol.325 Pages: 276-281

    • DOI

      10.4028/www.scientific.net/amr.325.276

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Complex Electrodischarge Grinding for Electrically Conductive PCD2011

    • Author(s)
      M.Iwai, S.Ninomiya, K.Suzuki
    • Journal Title

      Advanced Materials Research (Trans Tech Publications)

      Volume: Vol.325 Pages: 276-281

    • DOI

      10.4028/www.scientific.net/amr.126-128.441

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] EDM properties of EC-PCD using a copper electrode2010

    • Author(s)
      S. Ninomiya、M. Iwai、G. Sugino、T. Takada, K. Suzuki
    • Journal Title

      Advanced Materials Research

      Volume: Vol.126-128 Pages: 521-526

    • DOI

      10.4028/www.scientific.net/amr.126-128.521

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] Complex Grinding Assisted with Electrical Discharge Machining for Electrically Conductive PCD2010

    • Author(s)
      M. Iwai, S. Ninomiya, G. Sugino, K. Suzuki
    • Journal Title

      Advanced Materials Research

      Volume: Vol.126-128 Pages: 591-596

    • DOI

      10.4028/www.scientific.net/amr.126-128.591

    • Related Report
      2011 Final Research Report
    • Peer Reviewed
  • [Journal Article] EDM properties of EC-PCD using a copper electrode2010

    • Author(s)
      S.Ninomiya, M.Iwai, G.Sugino, T.Takada, K.Suzuki
    • Journal Title

      Advanced Materials Research, (Trans Tech Publications Ltd.)

      Volume: Vols.126-128 Pages: 521-526

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Complex Grinding Assisted with Electrical Discharge Machining for Electrically Conductive PCD2010

    • Author(s)
      M.Iwai, S.Ninomiya, G.Sugino, K.Suzuki
    • Journal Title

      Advanced Materials Research, (Trans Tech Publications Ltd.)

      Volume: Vols.126-128 Pages: 591-596

    • Related Report
      2010 Annual Research Report
    • Peer Reviewed
  • [Presentation] EDM Properties of EC-PCD Manufactured using Electrically Conductive Diamond Particles2011

    • Author(s)
      S. Ninomiya、M. Iwai、T. Takada、Z. Zhou、K. Suzuki
    • Organizer
      Proceedings of Asian Society for Precision Engineering and Nanotechnology(ASPEN)
    • Place of Presentation
      Langham Place Hong Kong Hotel(中国香港)
    • Year and Date
      2011-11-17
    • Related Report
      2011 Final Research Report
  • [Presentation] EDM Properties of EC-PCD Manufactured using Electrically Conductive Diamond Particles2011

    • Author(s)
      S.Ninomiya, M.Iwai, T.Takada, Z.Zhou, K.Suzuki
    • Organizer
      Proceedings of Asian Society for Precision Engineering and Nanotechnology (ASPEN 2011)
    • Place of Presentation
      Langham Place Hong Kong Hotel(中国香港)
    • Year and Date
      2011-11-17
    • Related Report
      2011 Annual Research Report
  • [Presentation] 導電性PCD(EC-PCD)の形彫り放電加工特性第2報:各種放電加工条件の影響2011

    • Author(s)
      高田拓哉, 周志容, 二ノ宮進一, 岩井学, 鈴木清
    • Organizer
      2011年度砥粒加工学会学術講演会講演論文集
    • Place of Presentation
      中部大学(愛知)
    • Year and Date
      2011-09-09
    • Related Report
      2011 Annual Research Report
  • [Presentation] 導電性PCD(EC-PCD)の形彫り放電加工特性、第2報:各種放電加工条件の影響2011

    • Author(s)
      高田拓哉、周志容、二ノ宮進一、岩井学、鈴木清
    • Organizer
      2011年度砥粒加工学会学術講演会講演論文集
    • Place of Presentation
      中部大学(愛知)
    • Year and Date
      2011-09-07
    • Related Report
      2011 Final Research Report
  • [Presentation] Material Property of Newly Developed PCD Made up of Electrically Conductive Diamond Particles2011

    • Author(s)
      M.Iwai, S.Ninomiya, K.Suzuki
    • Organizer
      Proceedings of Intertech2011 (2011)
    • Place of Presentation
      Hyatt Regency O'Hare(米国シカゴ)
    • Year and Date
      2011-05-05
    • Related Report
      2011 Annual Research Report
  • [Presentation] Material Property of Newly Developed PCD Made up of Electrically Conductive Diamond Particles2011

    • Author(s)
      M. Iwai、S. Ninomiya、K. Suzuki
    • Organizer
      Proceedings of Intertech 2011
    • Place of Presentation
      Hyatt Regency O' Hare(米国シカゴ)
    • Year and Date
      2011-05-04
    • Related Report
      2011 Final Research Report
  • [Presentation] Effect of Complex Grinding Assisted with EDM for Electrically Conductive PCD2011

    • Author(s)
      M.Iwai, S.Ninomiya, K.Suzuki
    • Organizer
      Proceedings of Intertech2011 (2011)
    • Place of Presentation
      Hyatt Regency O'Hare(米国シカゴ)
    • Year and Date
      2011-05-04
    • Related Report
      2011 Annual Research Report
  • [Presentation] Effect of Complex Grinding Assisted with EDM for Electrically Conductive PCD2011

    • Author(s)
      M. Iwai、S. Ninomiya、K. Suzuki
    • Organizer
      Proceedings of Intertech 2011
    • Place of Presentation
      Hyatt Regency O' Hare(米国シカゴ)
    • Year and Date
      2011-05-03
    • Related Report
      2011 Final Research Report
  • [Presentation] 導電性ダイヤモンドを原料とするPCD(EC-PCD)の放電研削加工2010

    • Author(s)
      二ノ宮進一、杉野岳、関隆祐、岩井学、鈴木清
    • Organizer
      電気加工学会全国大会
    • Place of Presentation
      アクトシティ浜松(静岡県)
    • Year and Date
      2010-11-26
    • Related Report
      2011 Final Research Report 2010 Annual Research Report
  • [Presentation] 導電性PCD(EC-PCD)の放電研削特性2010

    • Author(s)
      二ノ宮進一、高田拓哉、高野和義, 増山史剛、杉野岳、岩井学、鈴木清
    • Organizer
      砥粒加工学会学術講演会
    • Place of Presentation
      岡山大学(岡山県)
    • Year and Date
      2010-08-27
    • Related Report
      2011 Final Research Report 2010 Annual Research Report

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Published: 2010-08-23   Modified: 2016-04-21  

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