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Electrodeposition of supersaturated aluminum-based solid solutions for maximizing strength and corrosion resistance

Research Project

Project/Area Number 22K14508
Research Category

Grant-in-Aid for Early-Career Scientists

Allocation TypeMulti-year Fund
Review Section Basic Section 26050:Material processing and microstructure control-related
Research InstitutionKyoto University

Principal Investigator

ZHANG Zelei  京都大学, 工学研究科, 特定助教 (90913400)

Project Period (FY) 2022-04-01 – 2024-03-31
Project Status Completed (Fiscal Year 2023)
Budget Amount *help
¥4,550,000 (Direct Cost: ¥3,500,000、Indirect Cost: ¥1,050,000)
Fiscal Year 2023: ¥2,210,000 (Direct Cost: ¥1,700,000、Indirect Cost: ¥510,000)
Fiscal Year 2022: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
KeywordsElectrodeposition / Al alloys / Hardness / Corrosion resistance / Elecctrodeposition / Ionic liquids / Aluminum alloy / Mechanical property / Ionic liquid
Outline of Research at the Start

The strength and corrosion resistance are always mutually exclusive in Al alloys through general work and aging strengthening methods. This research will electrodeposit supersaturated Al(M) (M: alloying elements) solid solutions for maximizing their strength and corrosion resistance simultaneously.

Outline of Final Research Achievements

The heterogeneous microstructure in aluminum (Al) alloys, composed of an α-Al solid solution matrix and coarse intermetallics, presents a challenge in balancing mechanical and anti-corrosion properties. Supersaturated Al-based solid solutions are expected to address this issue. In this study, supersaturated Al(Fe) and Al(Si) solid solutions with a single phase have been electrodeposited in chloroaluminate ionic liquids (ILs). The active species responsible for Fe or Si reduction have been identified through spectral analysis and DFT calculations. Al(Fe) deposits show simultaneous improvements in mechanical and anti-corrosion properties, while Al(Si) exhibits a less compact microstructure, leading to failure. Furthermore, thermal decomposition of Al(Fe) and Al(Si) deposits can be suppressed above 200 ℃.

Academic Significance and Societal Importance of the Research Achievements

Al alloys are subject to the conflict between strength and corrosion resistance. This research gives high-strength but also corrosion-resistant Al-Fe alloys, thanks to a homogeneous microstructure.

Report

(3 results)
  • 2023 Annual Research Report   Final Research Report ( PDF )
  • 2022 Research-status Report
  • Research Products

    (5 results)

All 2023 2022

All Journal Article (2 results) (of which Peer Reviewed: 2 results) Presentation (3 results) (of which Int'l Joint Research: 1 results)

  • [Journal Article] Annealing, solvation, and mirror-plating effects in phosphonium chloroaluminate ionic liquids2022

    • Author(s)
      Zhang Zelei、Kitada Atsushi、Fukami Kazuhiro、Murase Kuniaki
    • Journal Title

      Nano Research

      Volume: 16 Issue: 2 Pages: 3348-3357

    • DOI

      10.1007/s12274-022-4999-6

    • Related Report
      2022 Research-status Report
    • Peer Reviewed
  • [Journal Article] Aluminum Electroplating on AZ31 Magnesium Alloy with Acetic Anhydride Pretreatment2022

    • Author(s)
      Zhang Zelei、Kitada Atsushi、Fukami Kazuhiro、Murase Kuniaki
    • Journal Title

      Acta Metallurgica Sinica (English Letters)

      Volume: 35 Issue: 12 Pages: 1996-2006

    • DOI

      10.1007/s40195-022-01453-z

    • Related Report
      2022 Research-status Report
    • Peer Reviewed
  • [Presentation] Electrodeposition of Al-Si Supersaturated Solid Solution in Phosphonium Ionic Liquids2023

    • Author(s)
      Koki Nishioka, Zelei Zhang, Kazuhiro Fukamia, Kuniaki murase
    • Organizer
      International Conference on Surface Engineering (ICSE2023) & Regional INTERFINISH 2023 for 60th Anniversary of Korean Society of Surface Science and Engineering
    • Related Report
      2023 Annual Research Report
    • Int'l Joint Research
  • [Presentation] ホスホニウム系イオン液体を用いたAl-Si過飽和固溶体電析2023

    • Author(s)
      西岡幸城, Zelei Zhang, 深見一 弘, 邑瀬邦明
    • Organizer
      表面技術協会第148回講演大会
    • Related Report
      2023 Annual Research Report
  • [Presentation] Electrodeposition of Al(Fe) Supersaturated Solid Solutions from 1-Ethyl-3-methylimidazolium Chloroaluminate Ionic Liquids2022

    • Author(s)
      ZHANG Zelei
    • Organizer
      第24回関西表面技術フォーラム
    • Related Report
      2022 Research-status Report

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Published: 2022-04-19   Modified: 2025-01-30  

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