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Innovation in Production Method of Solar Silicon

Research Project

Project/Area Number 23246131
Research Category

Grant-in-Aid for Scientific Research (A)

Allocation TypeSingle-year Grants
Section一般
Research Field Metal making engineering
Research InstitutionKyoto University

Principal Investigator

Nohira Toshiyuki  京都大学, エネルギー理工学研究所, 教授 (00303876)

Project Period (FY) 2011-04-01 – 2016-03-31
Project Status Completed (Fiscal Year 2015)
Budget Amount *help
¥47,190,000 (Direct Cost: ¥36,300,000、Indirect Cost: ¥10,890,000)
Fiscal Year 2015: ¥3,640,000 (Direct Cost: ¥2,800,000、Indirect Cost: ¥840,000)
Fiscal Year 2014: ¥9,100,000 (Direct Cost: ¥7,000,000、Indirect Cost: ¥2,100,000)
Fiscal Year 2013: ¥9,100,000 (Direct Cost: ¥7,000,000、Indirect Cost: ¥2,100,000)
Fiscal Year 2012: ¥9,100,000 (Direct Cost: ¥7,000,000、Indirect Cost: ¥2,100,000)
Fiscal Year 2011: ¥16,250,000 (Direct Cost: ¥12,500,000、Indirect Cost: ¥3,750,000)
Keywords太陽電池用シリコン / シリカ / 溶融塩電解 / 低リン / 低ホウ素 / 連続プロセス / 溶融塩電界
Outline of Final Research Achievements

We developed the new production process of silicon with low concentrations of boron and phosphorous by the electrochemical reduction of silica in molten CaCl2 at 1123 K. The lowest impurity level of the obtained silicon was confirmed to be B < 0.5 ppm and P < 0.4 ppm by ICP-MS and GD-MS. Aiming at the development of a continuous production method, we investigated the electrochemical reduction of silica on a liquid zinc cathode in molten CaCl2 at 1123 K. By SEM/EDX analysis, silica powder was confirmed to be reduced to silicon. Moreover, we succeeded in the recovery of silicon from the liquid Zn-Si alloy.

Report

(6 results)
  • 2015 Annual Research Report   Final Research Report ( PDF )
  • 2014 Annual Research Report
  • 2013 Annual Research Report
  • 2012 Annual Research Report
  • 2011 Annual Research Report
  • Research Products

    (52 results)

All 2016 2015 2014 2013 2012 2011 Other

All Journal Article (8 results) (of which Peer Reviewed: 5 results,  Acknowledgement Compliant: 2 results) Presentation (42 results) (of which Int'l Joint Research: 6 results,  Invited: 6 results) Patent(Industrial Property Rights) (2 results)

  • [Journal Article] Cathodic potential dependence of electrochemical reduction of SiO2 granules in molten CaCl22016

    • Author(s)
      X. Yang, K. Yasuda, T. Nohira, R. Hagiwara, T. Homma
    • Journal Title

      Metallurgical and Materials Transactions E

      Volume: 未定

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] High purity silicon materials prepared through wet-chemical and electrochemical approaches2015

    • Author(s)
      T. Homma, N. Matsuo, X. Ynag, K. Yasuda, Y. Fukunaka, T. Nohira
    • Journal Title

      Electrochimica Acta

      Volume: 179 Pages: 512-518

    • DOI

      10.1016/j.electacta.2015.03.148

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed
  • [Journal Article] The Role of Granule Size on the Kinetics of Electrochemical Reduction of SiO2 Granules in Molten CaCl22015

    • Author(s)
      X. Yang, K. Yasuda, T. Nohira, R. Hagiwara, T. Homma
    • Journal Title

      Metallurgical and Materials Transactions B

      Volume: 47B Issue: 1 Pages: 788-797

    • DOI

      10.1007/s11663-015-0456-1

    • NAID

      120006425888

    • Related Report
      2015 Annual Research Report
    • Peer Reviewed / Acknowledgement Compliant
  • [Journal Article] Reaction Behavior of Stratified SiO2 Granules during Electrochemical Reduction in Molten CaCl22014

    • Author(s)
      Xiao Yang, Kouji Yasuda, Toshiyuki Nohira, Rika Hagiwara, Takayuki Homma
    • Journal Title

      Metallurgical and Materials Transactions B

      Volume: 未定 Issue: 4 Pages: 1337-1344

    • DOI

      10.1007/s11663-014-0056-5

    • NAID

      120005661575

    • Related Report
      2014 Annual Research Report 2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Electrolytic Reduction of SiO<sub>2</sub> Granules in Molten CaCl<sub>2</sub>2013

    • Author(s)
      Tetsuya Toba, Kouji Yasuda, Toshiyuki Nohira, Xiao Yang, Rika Hagiwara, Koki Ichitsubo, Kenta Masuda, Takayauki Homma
    • Journal Title

      Electrochemistry

      Volume: 81 Issue: 7 Pages: 559-565

    • DOI

      10.5796/electrochemistry.81.559

    • NAID

      10031178969

    • ISSN
      1344-3542, 2186-2451
    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Fundamental Study on Reduction Rate for Electrolytic Reduction of SiO2 Powder in Molten CaCl22012

    • Author(s)
      T. Toba, K. Yasuda, T Nohira, R. Hagiwara, K. Ichitsubo, K. Masuda and T. Homma
    • Journal Title

      ECS Transactions

      Volume: 50(11) Issue: 11 Pages: 119-126

    • DOI

      10.1149/05011.0119ecst

    • Related Report
      2012 Annual Research Report
  • [Journal Article] 溶融CaCl2中におけるシリカの電解還元2011

    • Author(s)
      野平俊之
    • Journal Title

      Electrochemistry

      Volume: 79 Pages: 893-897

    • Related Report
      2011 Annual Research Report
  • [Journal Article] 溶融塩中におけるシリカからシリコンへ直接電解還元2011

    • Author(s)
      野平俊之
    • Journal Title

      溶融塩および高温化学

      Volume: 54 Pages: 95-103

    • Related Report
      2011 Annual Research Report
  • [Presentation] 溶融CaCl2中における液体Zn陰極上でのSiO2直接電解還元挙動2016

    • Author(s)
      井戸彬文
    • Organizer
      電気化学会第83回大会
    • Place of Presentation
      大阪大学
    • Year and Date
      2016-03-29
    • Related Report
      2015 Annual Research Report
  • [Presentation] Production of high-purity silicon via molten salt electrolysis2016

    • Author(s)
      Xiao Yang
    • Organizer
      The 11th Workshop on Reactive Metal Processing
    • Place of Presentation
      MIT, Cambridge, USA
    • Year and Date
      2016-02-19
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Production of high-purity Si by electrolysis in molten CaCl22016

    • Author(s)
      Xiao Yang
    • Organizer
      The 145th Annual Meeting of TMS
    • Place of Presentation
      Nashville, USA
    • Year and Date
      2016-02-16
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 溶融塩電解による新規太陽電池級Si製造法の開発2015

    • Author(s)
      楊肖
    • Organizer
      第39回電解技術討論会
    • Place of Presentation
      山梨大学
    • Year and Date
      2015-11-05
    • Related Report
      2015 Annual Research Report
  • [Presentation] 溶融CaCl2中における液体Si&#8211;Zn合金からのSi析出時の不純物偏析挙動2015

    • Author(s)
      井戸彬文
    • Organizer
      第47回溶融塩化学討論会
    • Place of Presentation
      神戸大学
    • Year and Date
      2015-10-29
    • Related Report
      2015 Annual Research Report
  • [Presentation] Electrolytic Reduction of SiO2 on Liquid Zn Cathode in Molten Salt toward Solar-grade Silicon Production2015

    • Author(s)
      Kouji Yasuda
    • Organizer
      The 8th KIFEE Symposium
    • Place of Presentation
      Norwegian University of Science and Technology, Trondheim, Norway
    • Year and Date
      2015-09-22
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Impurity Segregation during Precipitation of Silicon from Liquid Si&#8211;Zn Alloy in Molten CaCl22015

    • Author(s)
      Akifumi Ido
    • Organizer
      The 8th KIFEE Symposium
    • Place of Presentation
      Norwegian University of Science and Technology, Trondheim, Norway
    • Year and Date
      2015-09-22
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 溶融CaCl2中における固体Siと液体Znとの合金化速度の測定2015

    • Author(s)
      安田幸司
    • Organizer
      資源・素材学会平成27年度秋季大会
    • Place of Presentation
      愛媛大学
    • Year and Date
      2015-09-10
    • Related Report
      2015 Annual Research Report
  • [Presentation] Development of a lab-scale production process for solar grade silicon via molten salt electrolysis2015

    • Author(s)
      Xiao Yang
    • Organizer
      The 10th International Conference on Molten Salt Chemistry and Technology
    • Place of Presentation
      Northeastern University, Shenyang, China
    • Year and Date
      2015-05-13
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] Electrochemical reduction of SiO2 granules on liquid Zn cathode in molten CaCl22015

    • Author(s)
      Kouji Yasuda
    • Organizer
      The 10th International Conference on Molten Salt Chemistry and Technology
    • Place of Presentation
      Northeastern University, Shenyang, China
    • Year and Date
      2015-05-13
    • Related Report
      2015 Annual Research Report
    • Int'l Joint Research
  • [Presentation] 溶融CaCl2中における液体Si-Zn合金を用いたSiO2直接電解還元2015

    • Author(s)
      安田幸司、島尾武征、楊肖、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      資源・素材学会 平成27年度春季大会
    • Place of Presentation
      千葉工業大学津田沼キャンパス
    • Year and Date
      2015-03-27 – 2015-03-29
    • Related Report
      2014 Annual Research Report
  • [Presentation] 溶融CaCl2中における液体Si-Zn合金からのSi析出挙動2015

    • Author(s)
      安田幸司、島尾武征、楊肖、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      電気化学会第82回大会
    • Place of Presentation
      横浜国立大学
    • Year and Date
      2015-03-15 – 2015-03-17
    • Related Report
      2014 Annual Research Report
  • [Presentation] Investigation on mechanism and kinetics of electrochemical reduction of SiO2 granules in molten CaCl22015

    • Author(s)
      Xiao Yang, Kouji Yasuda, Toshiyuki Nohira, Rika Hagiwara, Koki Ichitsubo, Kenta, Masuda, Takayuki Homma
    • Organizer
      TMS 2014 144th Annual Meeting and Exhibition
    • Place of Presentation
      Orland, Florida, USA
    • Year and Date
      2015-03-15
    • Related Report
      2014 Annual Research Report
  • [Presentation] 液体亜鉛合金を用いたシリコンの電解製錬法の開発2015

    • Author(s)
      安田幸司
    • Organizer
      第186回溶融塩委員会
    • Place of Presentation
      京都大学芝蘭会館
    • Year and Date
      2015-02-04
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] 粉末状SiO2の溶融塩電解還元による高純度Siの製造2014

    • Author(s)
      楊肖
    • Organizer
      電気化学会ナノ・マイクロファブリケーション研究会 表面技術協会表協エレクトロニクス部会 合同研究会
    • Place of Presentation
      早稲田大学
    • Year and Date
      2014-12-12
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] A Novel Process for Solar-grade Silicon Production via Electrolysis of SiO2 Granules in Molten Salt2014

    • Author(s)
      Xiao Yang, Kouji Yasuda, Toshiyuki Nohira, Rika Hagiwara, Koki Ichitsubo, Kenta Masuda, Takayuki Homma
    • Organizer
      The 6th World Conference on Photovoltaic Energy Conversion
    • Place of Presentation
      Kyoto, Japan
    • Year and Date
      2014-11-23
    • Related Report
      2014 Annual Research Report
  • [Presentation] 液体Znとの合金化反応を利用した溶融CaCl2中におけるSiO2電解還元プロセスの開発2014

    • Author(s)
      安田幸司、島尾武征、楊肖、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      第38回電解技術討論会
    • Place of Presentation
      埼玉大学
    • Year and Date
      2014-11-13 – 2014-11-14
    • Related Report
      2014 Annual Research Report
  • [Presentation] 溶融CaCl2中における粉末状SiO2電解還元の反応機構と速度解析2014

    • Author(s)
      楊肖、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      第38回電解技術討論会
    • Place of Presentation
      埼玉大学
    • Year and Date
      2014-11-13 – 2014-11-14
    • Related Report
      2014 Annual Research Report
  • [Presentation] 溶融CaCl2中における液体Zn電極を用いたSiO2電解還元プロセスの開発2014

    • Author(s)
      島尾武征、楊肖、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      第46回溶融塩化学討論会
    • Place of Presentation
      かずさアカデミアホール
    • Year and Date
      2014-11-13 – 2014-11-14
    • Related Report
      2014 Annual Research Report
  • [Presentation] 溶融CaCl2中における粉末状SiO2電解還元の反応機構と反応速度論的解析2014

    • Author(s)
      楊肖、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      資源・素材学会平成26年度秋季大会
    • Place of Presentation
      熊本大学
    • Year and Date
      2014-09-15 – 2014-09-17
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] High Purity Silicon Materials Prepared Through Wet-chemical and Electrochemical Approaches2014

    • Author(s)
      T. Homma, Y. Fukunaka, T. Nohira
    • Organizer
      65th International Society of Electrochemistry (ISE)
    • Place of Presentation
      Lausanne, Switzerland
    • Year and Date
      2014-09-02
    • Related Report
      2014 Annual Research Report
    • Invited
  • [Presentation] 溶融塩電解によるシリコン製造2014

    • Author(s)
      野平俊之
    • Organizer
      電解科学技術委員会第92回委員会
    • Place of Presentation
      電気化学会会議室、東京
    • Related Report
      2013 Annual Research Report
    • Invited
  • [Presentation] 溶融CaCl2中における液体Zn電極を用いたSiO2の電解還元2014

    • Author(s)
      島尾武征、楊肖、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      電気化学会第81回大会
    • Place of Presentation
      関西大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] 溶融CaCl2中での粉末状SiO2の直接電解還元2014

    • Author(s)
      楊肖、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      電気化学会第81回大会
    • Place of Presentation
      関西大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] Investigation on Electrochemical Reduction Behavior of Granular SiO2 in Molten CaCl22014

    • Author(s)
      Xiao Yang, Kouji Yasuda, Toshiyuki Nohira, Rika Hagiwara, Koki Ichitsubo, Kenta, Masuda, Takayuki Homma
    • Organizer
      TMS 2014 143rd Annual Meeting and Exhibition
    • Place of Presentation
      San Diego, California, USA
    • Related Report
      2013 Annual Research Report
  • [Presentation] Reaction Behavior and Kinetics of Electrochemical Reduction of SiO2 Granules in Molten CaCl22014

    • Author(s)
      Xiao Yang, Kouji Yasuda, Toshiyuki Nohira, Rika Hagiwara, Takayuki Homma
    • Organizer
      The 9th Workshop on Reactive Metal Processing
    • Place of Presentation
      California Institute of Technology, Pasadena, California, USA
    • Related Report
      2013 Annual Research Report
  • [Presentation] Direct Electrochemical Reduction of SiO2 Granules in Molten CaCl22014

    • Author(s)
      Xiao Yang, Kouji Yasuda, Toshiyuki Nohira, Rika Hagiwara, Koki Ichitsubo, Kenta, Masuda, Takayuki Homma
    • Organizer
      7th KIFEE International Symposium on Environment, Energy and Materials
    • Place of Presentation
      Doshisha University, Kyoto, Japan
    • Related Report
      2013 Annual Research Report
  • [Presentation] 新たな太陽電池用シリコン製造法を目指して:溶融塩中におけるシリカの直接電解還元2013

    • Author(s)
      野平俊之
    • Organizer
      第2回SPERCスマートエネルギー工学講演会
    • Place of Presentation
      岩手大学
    • Related Report
      2013 Annual Research Report
    • Invited
  • [Presentation] 溶融CaCl2中における粉末状SiO2電解還元機構の解明2013

    • Author(s)
      楊肖、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      第37回電解技術討論会
    • Place of Presentation
      大阪府立大学 I-siteなんば
    • Related Report
      2013 Annual Research Report
  • [Presentation] 溶融CaCl2中におけるSiO2電解への液体Si-Zn合金陰極の使用に関する検討2013

    • Author(s)
      安田幸司、野平俊之、萩原理加、本間敬之
    • Organizer
      第45回溶融塩化学討論会
    • Place of Presentation
      慶應義塾大学日吉キャンパス
    • Related Report
      2013 Annual Research Report
  • [Presentation] 溶融CaCl2中における液体亜鉛電極の電気化学的挙動2013

    • Author(s)
      島尾武征、楊肖、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      第45回溶融塩化学討論会
    • Place of Presentation
      慶應義塾大学日吉キャンパス
    • Related Report
      2013 Annual Research Report
  • [Presentation] Electrochemical reduction behavior of granular SiO2 in molten CaCl22013

    • Author(s)
      Xiao Yang, Kouji Yasuda, Toshiyuki Nohira, Rika Hagiwara, Koki Ichitsubo, Kenta, Masuda, Takayuki Homma
    • Organizer
      224th ECS Meeting
    • Place of Presentation
      San Francisco, California, USA
    • Related Report
      2013 Annual Research Report
  • [Presentation] 溶融CaCl2中での粉末状SiO2の電解還元における還元速度向上の検討2012

    • Author(s)
      鳥羽哲也、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      電気化学会第79回大会
    • Place of Presentation
      浜松
    • Year and Date
      2012-03-31
    • Related Report
      2011 Annual Research Report
  • [Presentation] Electrolytic Reduction of High-purity SiO2 in Molten CaCl2 for the Production of Solar Silicon2011

    • Author(s)
      T.Nohira, T.Toba, K.Kobayashi, K.Yasuda, R.Hagiwara, K.Ichitsubo, K.Masuda
    • Organizer
      ECO-MATES2011
    • Place of Presentation
      Osaka, Japan(招待講演)
    • Year and Date
      2011-11-29
    • Related Report
      2011 Annual Research Report
  • [Presentation] 溶融CaCl2中におけるSiO2ベレットの電解還元2011

    • Author(s)
      鳥羽哲也、小林克敏、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太
    • Organizer
      第43回溶融塩化学討論会
    • Place of Presentation
      浜松
    • Year and Date
      2011-11-22
    • Related Report
      2011 Annual Research Report
  • [Presentation] 溶融塩中におけるシリカからシリコンへの直接電解還元2011

    • Author(s)
      野平俊之
    • Organizer
      第176回溶融塩委員会
    • Place of Presentation
      同志社大学京田辺キャンパス(招待講演)
    • Year and Date
      2011-10-21
    • Related Report
      2011 Annual Research Report
  • [Presentation] Production of Solar-Grade Si from High-Purity SiO22011

    • Author(s)
      T.Nohira, T.Toba, K.Kobayashi, K.Yasuda, R.Hagiwara, K.Yamada, K.Miura
    • Organizer
      220th ECS Meeting
    • Place of Presentation
      Boston, USA(招待講演)
    • Year and Date
      2011-10-10
    • Related Report
      2011 Annual Research Report
  • [Presentation] Electrolytic Reduction of High-purity SiO2 in Molten CaCl2 for the Production of Solar Silicon2011

    • Author(s)
      T.Nohira, T.Toba, K.Kobayashi, K.Yasuda, R.Hagiwara, K.Ichitsubo, K.Masuda
    • Organizer
      Renewable Energy & Materials Tailoring (REMT2011)
    • Place of Presentation
      Kyoto, Japan(招待講演)
    • Year and Date
      2011-09-19
    • Related Report
      2011 Annual Research Report
  • [Presentation] Electrolytic Reduction of High-purity SiO2 in Molten CaCl2 for the Production of Solar Silicon2011

    • Author(s)
      T.Nohira, K.Kobayashi, T.Toba, R.Hagiwara, K.Ichitsubo, K.Yamada
    • Organizer
      9th International Symposium on Molten Salts Chemistry & Technology
    • Place of Presentation
      Trondheim, Norway(招待講演)
    • Year and Date
      2011-06-09
    • Related Report
      2011 Annual Research Report
  • [Presentation] 溶融CaCl2中における粉末状SiO2電解還元に関するプロセス検討

    • Author(s)
      鳥羽哲也、安田幸司、野平俊之、萩原理加、一坪幸輝、増田賢太、本間敬之
    • Organizer
      第36回電解技術討論会
    • Place of Presentation
      滋賀県立大学
    • Related Report
      2012 Annual Research Report
  • [Presentation] Fundamental Study on Reduction Rate for Electrolytic Reduction of SiO2 Powder in Molten CaCl2

    • Author(s)
      T. Toba, K. Yasuda, T Nohira, R. Hagiwara, K. Ichitsubo, K. Masuda and T. Homma
    • Organizer
      The 222nd Meeting of the Electrochemical Society
    • Place of Presentation
      Honolulu, Hawaii, USA
    • Related Report
      2012 Annual Research Report
  • [Presentation] A Study on Continuous Process for Electrolytic Reduction of SiO2 Powder in Molten CaCl2

    • Author(s)
      T. Toba, K. Yasuda, T Nohira, X. Yang, R. Hagiwara, K. Ichitsubo, K. Masuda and T. Homma
    • Organizer
      The 8th Workshop on Reactive Metal Processing
    • Place of Presentation
      MIT, Cambridge, MA, USA
    • Related Report
      2012 Annual Research Report
  • [Patent(Industrial Property Rights)] 純度が向上したシリコンの製造方法2015

    • Inventor(s)
      安田幸司、野平俊之
    • Industrial Property Rights Holder
      京都大学
    • Industrial Property Rights Type
      特許
    • Filing Date
      2015-09-17
    • Related Report
      2015 Annual Research Report
  • [Patent(Industrial Property Rights)] 純度が向上したシリコンの製造方法2015

    • Inventor(s)
      安田幸司、野平俊之
    • Industrial Property Rights Holder
      京都大学
    • Industrial Property Rights Type
      特許
    • Filing Date
      2015-09-17
    • Related Report
      2015 Annual Research Report

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Published: 2011-04-06   Modified: 2019-07-29  

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