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Development of high-energy assisted processes for precise micro forming

Research Project

Project/Area Number 23360327
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Material processing/treatments
Research InstitutionTokyo Metropolitan University

Principal Investigator

YANG Ming  首都大学東京, システムデザイン研究科, 教授 (90240142)

Co-Investigator(Kenkyū-buntansha) MANABE Ken-ichi  首都大学東京, 大学院・理工学研究科, 教授 (10145667)
Project Period (FY) 2011-04-01 – 2014-03-31
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥18,980,000 (Direct Cost: ¥14,600,000、Indirect Cost: ¥4,380,000)
Fiscal Year 2013: ¥6,890,000 (Direct Cost: ¥5,300,000、Indirect Cost: ¥1,590,000)
Fiscal Year 2012: ¥3,510,000 (Direct Cost: ¥2,700,000、Indirect Cost: ¥810,000)
Fiscal Year 2011: ¥8,580,000 (Direct Cost: ¥6,600,000、Indirect Cost: ¥1,980,000)
Keywords精密造形プロセス / マイクロ成形 / 高密度エネルギー援用 / 超音波振動 / 通電加熱 / インプロセス矯正 / 低荷重精密鍛造 / 振動援用 / 表面矯正 / マイクロ加熱システム / 高精度マイクロ成形
Research Abstract

A highly precise and efficient process with assistance of high-density energy (HDE) was developed for micro surface forming. By concentrating high-density energy on the material surface using ultrasonic vibration etc., the plastic deformation limited to the surface can be induced, and the technique was applied successfully to smooth the surface, or to transfer micro patterns into surface of the materials. Furthermore, the mechanism for the deformation was clarified experimentally and numerically. The optimal process design using size effects accompanying demagnification of a material, such as increase of specific surface area and reduction of the heat capacity, was performed.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Annual Research Report
  • 2011 Annual Research Report
  • Research Products

    (40 results)

All 2014 2013 2012 2011 Other

All Journal Article (8 results) (of which Peer Reviewed: 8 results) Presentation (32 results) (of which Invited: 2 results)

  • [Journal Article] Opitimization of metal foils surface finishing using vibration-assisted micro-forging2014

    • Author(s)
      Yang Bai, Ming Yang
    • Journal Title

      Journal of Materials Processing Technology

      Volume: Vol.214, Issue 1 Issue: 1 Pages: 21-28

    • DOI

      10.1016/j.jmatprotec.2013.07.011

    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Influence of vibration time and frequency on surface finishing using vibration-assisted micro-forging2014

    • Author(s)
      Yang Bai, Ming Yang
    • Journal Title

      Materials Science Forum

      Volume: Vols.773-774 Pages: 687-693

    • DOI

      10.4028/www.scientific.net/msf.773-774.687

    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Investigation on mechanism of metal foil surface finishing with vibration-assisted micro-forging2013

    • Author(s)
      Yang Bai, Ming Yang
    • Journal Title

      Journal of Material Processing Technology

      Volume: Vol.213, Issue 3 Pages: 330-336

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Investigation on mechanism of metal foil surface finishing with vibration-assisted micro-forging2013

    • Author(s)
      Yang Bai, Ming Yang
    • Journal Title

      Journal of Materials Processing Technology

      Volume: Vol.213, Isssue3 Issue: 3 Pages: 330-336

    • DOI

      10.1016/j.jmatprotec.2012.10.013

    • Related Report
      2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Metal Surface Modification with Vibration-Aided Micro-Forging2012

    • Author(s)
      Yang Bai, Kenji Nishikawa, Ming Yang
    • Journal Title

      Materials Transactions

      Volume: Vol.53, No.3 Pages: 489-494

    • URL

      http://www.jim.or.jp/journal/e/53/03/489.html

    • Related Report
      2013 Final Research Report 2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Investigation on Deformation Characteristics of Surface Asperities of Metallic Foils Using Vibration-assisted Micro-forming2011

    • Author(s)
      Y.Bai, K.Nishikawa, M.K.Roy, M.Yang
    • Journal Title

      Steel research international

      Volume: (2011 Special Edition) Pages: 956-961

    • URL

      http://www.wiley-vch.de/vch/journals/2520/SRI_files/ICTP_Band_1/Special_Topics/956-961_Inv.pdf

    • Related Report
      2013 Final Research Report 2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Scale Dependence of Dry Friction in Micro Sheet Metal Forming2011

    • Author(s)
      T.Shimizu, S.Iwaoka, M.Yang, K.Manabe
    • Journal Title

      Steel research international

      Volume: (2011 Special Edition) Pages: 979-984

    • URL

      http://www.wiley-vch.de/vch/journals/2520/SRI_files/ICTP_Band_1/Special_Topics/979-984_Sca.pdf

    • Related Report
      2013 Final Research Report 2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Design and Evaluation of Heat Assisted Microforming System2011

    • Author(s)
      H.Tabnabe, M.Yang
    • Journal Title

      Steel research international

      Volume: (2011 Special Edition) Pages: 1020-1024

    • URL

      http://www.wiley-vch.de/vch/journals/2520/SRI_files/ICTP_Band_1/Special_Topics/1020-1024_D.pdf

    • Related Report
      2013 Final Research Report 2011 Annual Research Report
    • Peer Reviewed
  • [Presentation] Effect of Heating on Springback in Heat Assisted Microbending2013

    • Author(s)
      Tatsuya Aoyama, Tetsuhide SHIMIZU, Qiu Zheng, Ming YANG
    • Organizer
      16th International Conference on Advances in Materials & Processing Technologies (AMPT 2013)
    • Place of Presentation
      台湾・台北市・台北圓山大飯店
    • Year and Date
      2013-09-26
    • Related Report
      2013 Final Research Report
  • [Presentation] Tensile Property of Electrochemically Polished Titanium Alloy2013

    • Author(s)
      Takashi IKUSHIMA, Tetsuhide SHIMIZU, Ming YANG
    • Organizer
      16th International Conference on Advances in Materials & Processing Technologies (AMPT 2013)
    • Place of Presentation
      台湾・台北市・台北圓山大飯店
    • Year and Date
      2013-09-23
    • Related Report
      2013 Annual Research Report 2013 Final Research Report
  • [Presentation] Aluminum Foils Surface Deformation Using Vibration-assisted Micro-forging2012

    • Author(s)
      Yang Bai, Ming Yang
    • Organizer
      The 9オーストリア・ウィーン・EURO PLAZA Conference Centerth International Conference on Multi-material Micro Manufacture (4M 2012)
    • Place of Presentation
      オーストリア・ウィーン・EURO PLAZA Conference Center
    • Year and Date
      2012-10-10
    • Related Report
      2013 Final Research Report
  • [Presentation] Improvement in processing accuracy of micro parts by ultrasonic vibration assisted forging2012

    • Author(s)
      Shingo Kosuge, Ming Yang
    • Organizer
      The 15th International Conference on Advances in Materials & Processing Technologies (AMPT 2012)
    • Place of Presentation
      オーストラリア・ウーロンゴン・Novotel Wollongong Northbeach Hotel
    • Year and Date
      2012-09-26
    • Related Report
      2013 Final Research Report
  • [Presentation] Investigation of surface deformation using vibration-assisted micro-forging2012

    • Author(s)
      Yang Bai, Ming Yang
    • Organizer
      The 15th International Conference on Advances in Materials & Processing Technologies (AMPT 2012)
    • Place of Presentation
      オーストラリア・ウーロンゴン・Novotel Wollongong Northbeach Hotel
    • Year and Date
      2012-09-25
    • Related Report
      2013 Final Research Report
  • [Presentation] High-density energy assisted micro forming for fabrication of metallic devices2012

    • Author(s)
      Ming Yang, Hiroyuki Tanabe, Tetsuhide Shimizu
    • Organizer
      The 15th International Conference on Advances in Materials & Processing Technologies (AMPT 2012)
    • Place of Presentation
      オーストラリア・ウーロンゴン・Novotel Wollongong Northbeach Hotel
    • Year and Date
      2012-09-24
    • Related Report
      2013 Final Research Report
  • [Presentation] Micro forming with assistance of high-density energies2012

    • Author(s)
      Ming Yang
    • Organizer
      The 5th Asian Workshop on Micro/Nano Forming Technology (AWMFT 2012)
    • Place of Presentation
      中国・ハルピン市・Sinoway Hotel
    • Year and Date
      2012-08-24
    • Related Report
      2013 Final Research Report
    • Invited
  • [Presentation] Effect of low frequency vibration on metallic surface deformation2011

    • Author(s)
      Yang Bai, Ming Yang
    • Organizer
      4th Asian Workshop on Nano/Micro Forming Technology
    • Place of Presentation
      豊橋市・ホテル日航豊橋
    • Year and Date
      2011-10-27
    • Related Report
      2013 Final Research Report
  • [Presentation] Application of heat assistance to microforming2011

    • Author(s)
      Hiroyuki Tanabe, Ming Yang
    • Organizer
      4th Asian Workshop on Nano/Micro Forming Technology
    • Place of Presentation
      豊橋市・ホテル日航豊橋
    • Year and Date
      2011-10-27
    • Related Report
      2013 Final Research Report
  • [Presentation] Evaluation of deformation characteristic in ultrasonic vibration assisted foil bending2011

    • Author(s)
      Shingo KOSUGE, Ming Yang
    • Organizer
      4th Asian Workshop on Nano/Micro Forming Technology
    • Place of Presentation
      豊橋市・ホテル日航豊橋
    • Year and Date
      2011-10-27
    • Related Report
      2013 Final Research Report
  • [Presentation] Effect of low frequency vibration on metallic surface doformation2011

    • Author(s)
      Yang Bai, Ming Yang
    • Organizer
      4th Asian Workshop on Nano/Micro Forming Technology
    • Place of Presentation
      ホテル日航豊橋
    • Year and Date
      2011-10-27
    • Related Report
      2011 Annual Research Report
  • [Presentation] Application of heat assistance to microforming2011

    • Author(s)
      Hiroyuki Tanabe, Ming Yang
    • Organizer
      4th Asian Workshop on Nano/Micro Forming Technology
    • Place of Presentation
      ホテル日航豊橋
    • Year and Date
      2011-10-27
    • Related Report
      2011 Annual Research Report
  • [Presentation] Evaluation of deformation characteristic in ultrasonic vibration assisted foil bending2011

    • Author(s)
      Shingo KOSUGE, Ming YANG
    • Organizer
      4th Asian Workshop on Nano/Micro Forming Technology
    • Place of Presentation
      ホテル日航豊橋
    • Year and Date
      2011-10-27
    • Related Report
      2011 Annual Research Report
  • [Presentation] Development of Precise Micro Press Forming System for Fabrication of Micro Parts2011

    • Author(s)
      M.Yang, T.Aizawa, S.Nakano, K.Ito
    • Organizer
      10th International Conference on Technology of Plasticity (ICTP2011)
    • Place of Presentation
      ドイツ・アーヘン・Eurogress Convention Center
    • Year and Date
      2011-09-26
    • Related Report
      2013 Final Research Report
  • [Presentation] Development of Precise Micro Press Forming System for Fabrication of Micro Parts2011

    • Author(s)
      M.Yang. T.Aizawa, S.Nakano, K.Ito
    • Organizer
      10th International Conference on Technology of Plasticity, ICTP2011
    • Place of Presentation
      Eurogress Convention Center
    • Year and Date
      2011-09-26
    • Related Report
      2011 Annual Research Report
  • [Presentation] 箔材の超音波援用曲げ加工における変形特性評価2011

    • Author(s)
      小菅慎吾, 楊明
    • Organizer
      日本機械学会2011年度年次大会
    • Place of Presentation
      東京工業大学大岡山キャンパス
    • Year and Date
      2011-09-13
    • Related Report
      2011 Annual Research Report
  • [Presentation] 熱援用マイクロ塑性加工システムの設計と評価2011

    • Author(s)
      田辺啓之, 楊明
    • Organizer
      日本機械学会2011年度年次大会
    • Place of Presentation
      東京工業大学大岡山キャンパス
    • Year and Date
      2011-09-12
    • Related Report
      2011 Annual Research Report
  • [Presentation] Effect of Heating on Springback in Heat Assisted Microbending

    • Author(s)
      Tatsuya Aoyama, Tetsuhide Shimizu, Qiu Zheng, Ming Yang
    • Organizer
      16th International Conference on Advances in Materials & Processing Technologies (AMPT 2013)
    • Place of Presentation
      台湾・台北市・台北圓山大飯店
    • Related Report
      2013 Annual Research Report
  • [Presentation] Thinning of Ti-6Al-4V Titanium Alloy Sheets by Electrochemical Etching and Its Tensile Property

    • Author(s)
      Takashi IKUSHIMA, Tetsuhide SHIMIZU, Ming YANG
    • Organizer
      6th Asian Workshop on Nano/Micro Forming Technology (AWMFT 2013)
    • Place of Presentation
      韓国・済州・Ramada Plaza Hotel
    • Related Report
      2013 Annual Research Report
  • [Presentation] 超音波縦振動を用いた極薄金属箔材接合に関する基礎的検討

    • Author(s)
      山口諒,清水徹英,楊明
    • Organizer
      平成25年度塑性加工春季講演会
    • Place of Presentation
      名古屋市・大同大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] 熱援用マイクロ曲げ試験における極薄純チタン箔材のスプリングバック量低減効果の検討

    • Author(s)
      青山達哉,清水徹英,楊明
    • Organizer
      第64回塑性加工連合講演会
    • Place of Presentation
      吹田市・大阪大学吹田キャンパス
    • Related Report
      2013 Annual Research Report
  • [Presentation] 電解エッチングによるTi-6Al-4Vチタン合金板材の極薄化とその超塑性特性評価

    • Author(s)
      幾島崇,清水徹英,楊明
    • Organizer
      日本機械学会第21回機械材料・材料加工技術講演会
    • Place of Presentation
      八王子市・首都大学東京南大沢キャンパス
    • Related Report
      2013 Annual Research Report
  • [Presentation] Micro forming with assistance of high-density enegies

    • Author(s)
      Ming Yang
    • Organizer
      The 5th Asian Workshop on Micro/Nano Forming Technology (AWMFT 2012)
    • Place of Presentation
      Harbin, China
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] Development of Scaled Strip Drawing Friction Tester for Micro-Sheet Metal Forming

    • Author(s)
      Tetsuhide Shimizu, Ming Yang, Ken-ichi Manabe
    • Organizer
      The 5th Asian Workshop on Micro/Nano Forming Technology (AWMFT 2012)
    • Place of Presentation
      Harbin, China
    • Related Report
      2012 Annual Research Report
  • [Presentation] 超音波鍛造による微小部品の加工精度向上

    • Author(s)
      小菅 慎吾,楊 明
    • Organizer
      日本機械学会2012年度年次大会
    • Place of Presentation
      金沢市
    • Related Report
      2012 Annual Research Report
  • [Presentation] High-density energy assisted micro forming for fabrication of metallic devices

    • Author(s)
      Ming Yang, Hiroyuki Tanabe, Tetsuhide Shimizu
    • Organizer
      The 15th International Conference on Advances in Materials&Processing Technologies (AMPT 2012)
    • Place of Presentation
      Wollongong, Australia
    • Related Report
      2012 Annual Research Report
  • [Presentation] Investigation of surface deformation using vibration-assisted micro-forging

    • Author(s)
      Yang Bai, Ming Yang
    • Organizer
      The 15th International Conference on Advances in Materials&Processing Technologies (AMPT 2012)
    • Place of Presentation
      Wollongong, Australia
    • Related Report
      2012 Annual Research Report
  • [Presentation] Improvement in processing accuracy of micro parts by ultrasonic vibration assist-ed forging

    • Author(s)
      Shingo Kosuge, Ming Yang
    • Organizer
      The 15th International Conference on Advances in Materials&Processing Technologies (AMPT 2012)
    • Place of Presentation
      Wollongong, Australia
    • Related Report
      2012 Annual Research Report
  • [Presentation] Aluminium Foils Surface Deformation Using Vibration-assisted Micro-forging

    • Author(s)
      Yang Bai, Ming Yang
    • Organizer
      The 9th International Conference on Multi-Material Micro Manufacture (4M 2012)
    • Place of Presentation
      Vienna, Austria
    • Related Report
      2012 Annual Research Report
  • [Presentation] Study on effect of vibration time on metal foil surface finishing

    • Author(s)
      Yang Bai, Ming Yang
    • Organizer
      第63回塑性加工連合講演会
    • Place of Presentation
      北九州市
    • Related Report
      2012 Annual Research Report
  • [Presentation] 金属の超音波援用微細構造転写加工における変形特性評価

    • Author(s)
      小菅 慎吾,楊 明
    • Organizer
      第63回塑性加工連合講演会
    • Place of Presentation
      北九州市
    • Related Report
      2012 Annual Research Report
  • [Presentation] 熱援用マイクロ塑性加工システムの開発と金属箔材成形への適用

    • Author(s)
      清水 徹英,田辺 啓之,楊 明
    • Organizer
      熱援用マイクロ塑性加工システムの開発と金属箔材成形への適用
    • Place of Presentation
      北九州市
    • Related Report
      2012 Annual Research Report

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Published: 2011-04-06   Modified: 2019-07-29  

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