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Precise Thermal Fabrication of Ship Mega-Structures Considering Phenomena of Thermal Process Physics

Research Project

Project/Area Number 23360384
Research Category

Grant-in-Aid for Scientific Research (B)

Allocation TypeSingle-year Grants
Section一般
Research Field Naval and maritime engineering
Research InstitutionOsaka University

Principal Investigator

MOCHIZUKI Masahito  大阪大学, 工学(系)研究科(研究院), 教授 (10304015)

Co-Investigator(Kenkyū-buntansha) OKANO Shigetaka  大阪大学, 大学院・工学研究科, 特任助教 (00467531)
Project Period (FY) 2011-04-01 – 2014-03-31
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥17,290,000 (Direct Cost: ¥13,300,000、Indirect Cost: ¥3,990,000)
Fiscal Year 2013: ¥4,940,000 (Direct Cost: ¥3,800,000、Indirect Cost: ¥1,140,000)
Fiscal Year 2012: ¥7,670,000 (Direct Cost: ¥5,900,000、Indirect Cost: ¥1,770,000)
Fiscal Year 2011: ¥4,680,000 (Direct Cost: ¥3,600,000、Indirect Cost: ¥1,080,000)
Keywords建造・艤装 / 切断・溶接・矯正 / 溶接変形 / プロセス物理 / 溶接力学
Research Abstract

Thermal fabrication processes such as plasma-cutting, gas-cutting, arc-welding, laser-welding, or straightening induce thermal and residual distortion. Improvement of fabrication accuracy strongly depends on these distortions, therefore precise predicting and controlling method of thermal and residual distortions must be one of the important technique for ship-building. Hybrid method by using "thermal process physics" and "thermal process mechanics" has been developed in this research in order to effectively improve fabrication accuracy during thermal fabrication process. Furthermore, multi-scale linkage among "microscopic process physics", "macroscopic thermal process mechanics," and "megascopic structural mechanics" considering assembling order with a simplification by using inherent strain methodology achieves the condition of higher accuracy and robustness in welded structures.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Annual Research Report
  • 2011 Annual Research Report
  • Research Products

    (41 results)

All 2013 2012 2011 Other

All Journal Article (18 results) (of which Peer Reviewed: 16 results) Presentation (20 results) (of which Invited: 6 results) Book (2 results) Remarks (1 results)

  • [Journal Article] Numerical Simulations of Micro-, Macro-, and Mega-Scale Structurization by Welding Processes2013

    • Author(s)
      M. Mochizuki
    • Journal Title

      Mathematical Modelling of Weld Phenomena 10, Edited by H. Cerjak and N. Enzinger, TU Graz Publishing, Graz, Austria

      Pages: 131-139

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] High Accurate Residual Stress Evaluation by Deep Hole Drilling Technique Considering Three-dimensional Stress Fields2013

    • Author(s)
      H. Kitano, S. Okano and M. Mochizuki
    • Journal Title

      Quarterly Journal of Japan Welding Society

      Volume: Vol. 31, No. 4 Pages: 124-128

    • NAID

      130004445746

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Experimental Study on Effects of Root Gap and Fillet Size of Welds on Joint Strength2013

    • Author(s)
      D. Sugitani and M. Mochizuki
    • Journal Title

      Quarterly Journal of Japan Welding Society

      Volume: Vol. 31, No. 4 Pages: 104-108

    • NAID

      130004445742

    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] A New Welding Process Simulation Using a Hybrid Particle and Grid Method with Explicit MPS2013

    • Author(s)
      N. Ochi, S. Okano and M. Mochizuki
    • Journal Title

      Quarterly Journal of Japan Welding Society

      Volume: Vol. 31, No. 4 Pages: 40-43

    • NAID

      130004445770

    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Weld Imperfection on Fracture Assessment of Undermatched Joint of High Strength Steel for Penstocks2013

    • Author(s)
      M. Mochizuki and S. Okano
    • Journal Title

      High Strength Steels for Hydraulic Plants - Design Concepts - Pressure Conduits, H. Cerjak, N. Enzinger, R. Greiner and G. Genz, Eds, Verlag der Technischen Universitaet Graz

      Pages: 273-282

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] 溶接残留応力場における主応力の変化に関する考察2013

    • Author(s)
      辻明宏, 橋本匡史, 岡野成威, 望月正人
    • Journal Title

      材料

      Volume: 第62巻, 第7号 Pages: 424-429

    • NAID

      130003367194

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] MPS 陽解法と格子法の連成による溶接プロセスの数値シミュレーション2013

    • Author(s)
      越智申久, 岡野成威, 望月正人
    • Journal Title

      日本計算工学会論文集

      Volume: 第2013巻, No. 20130005 Pages: 1-8

    • NAID

      130004438093

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Numerical Simulations of Micro-, Macro-, and Mega-Scale Structurization by Welding Processes2013

    • Author(s)
      M. Mochizuki
    • Journal Title

      Mathematical Modelling of Weld Phenomena

      Volume: 10 Pages: 131-139

    • Related Report
      2013 Annual Research Report
  • [Journal Article] MPS陽解法と格子法の連成による溶接プロセスの数値シミュレーション2013

    • Author(s)
      越智申久, 岡野成威, 望月正人
    • Journal Title

      日本計算工学会論文集

      Volume: 2013

    • NAID

      130004438093

    • Related Report
      2013 Annual Research Report
  • [Journal Article] Investigation of Factors Influencing Welding Deformation of Ship Block by Inherent Strain Analysis Using Idealized Explicit FEM2012

    • Author(s)
      M. Hata, S. Itoh, T. Sugihiro, Y. Yamashita, A. Kamio, M. Shibahara, and M. Mochizuki
    • Journal Title

      Journal of Physics, Conference Series

      Volume: Vol. 379, No. 012055 Pages: 012055-012055

    • DOI

      10.1088/1742-6596/379/1/012055

    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] A Study for High Accuracy Measurement of Residual Stress by Deep Hole Drilling Technique2012

    • Author(s)
      H. Kitano, S. Okano and M. Mochizuki
    • Journal Title

      Journal of Physics, Conference Series

      Volume: Vol. 379, No. 012049 Pages: 012049-012049

    • DOI

      10.1088/1742-6596/379/1/012049

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Welding Conditions on Reduction of Angular Distortion by Welding with Trailing Heat Sink2012

    • Author(s)
      S. Okano, M. Mochizuki, M. Toyoda and T. Ueyama
    • Journal Title

      Science and Technology of Welding and Joining

      Volume: Vol. 17, No. 4 Pages: 264-268

    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Large-Scale Computation of Welding Residual Stress2011

    • Author(s)
      A. Kawaguchi, S. Itoh, M. Mochizuki and M. Kameyama
    • Journal Title

      Progress in Nuclear Science and Technology

      Volume: Vol. 2 Pages: 613-619

    • Related Report
      2013 Final Research Report 2012 Annual Research Report
    • Peer Reviewed
  • [Journal Article] An Attempt to Enhance Numerical Models of Angular Distortion by Considering the Physics of the Welding Arc2011

    • Author(s)
      S. Okano, M. Mochizuki, K. Yamamoto and M. Tanaka
    • Journal Title

      Welding in the World

      Volume: Vol. 55, No. 5/6 Pages: 93-100

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] 溶接アークの熱源特性を考慮した溶接変形の数値解析 - 入熱パラメータと溶接角変形の関係に関する一考察2011

    • Author(s)
      岡野成威, 田中学, 望月正人
    • Journal Title

      溶接学会論文集

      Volume: 第29巻, 第2号 Pages: 77-85

    • NAID

      10030150632

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] 熱源後方に冷却を伴う突合せ溶接中に生じる面内回転変形に及ぼす収縮変形の影響2011

    • Author(s)
      岡野成威, 望月正人, 豊田政男, 上山智之
    • Journal Title

      溶接学会論文集

      Volume: Vol. 29, No. 2 Pages: 70-76

    • NAID

      10030150617

    • Related Report
      2013 Final Research Report 2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] An Attempt to Enhance Numerical Models of Angular Distortion by Considering the Physics of the Welding Arc2011

    • Author(s)
      S.Okano, M.Mochizuki, K.Yamamoto, M.Tanaka
    • Journal Title

      Welding in the World

      Volume: 55 Pages: 93-100

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Journal Article] 溶接アークの熱源特性を考慮した溶接変形の数値解析-入熱パラメータと溶接角変形の関係に関する一考察2011

    • Author(s)
      岡野成威, 田中学, 望月正人
    • Journal Title

      溶接学会論文集

      Volume: 29 Pages: 77-85

    • NAID

      10030150632

    • Related Report
      2011 Annual Research Report
    • Peer Reviewed
  • [Presentation] Micro-, Macro-, and Mega-Scale Structural Analysis of Welded Components by Using Numerical Simulations and Their Experimental Validations in Japan2013

    • Author(s)
      M. Mochizuki
    • Organizer
      International Conference on Welding and Related Technologies - Present and Future
    • Place of Presentation
      Paton Welding Institute (Kiev, Ukrine)
    • Year and Date
      2013-11-25
    • Related Report
      2013 Final Research Report
    • Invited
  • [Presentation] Analysis of SCC Initiation and Propagation Based on Probabilistic Fracture Mechanics Under Residual Stresses by Machining and Welding Processes of Pipes2013

    • Author(s)
      M. Mochizuki
    • Organizer
      Residual Stress Summit 2013
    • Place of Presentation
      The Hilton Garden Inn Idaho Falls (Idaho Falls, USA)
    • Year and Date
      2013-10-07
    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Invited
  • [Presentation] Improving Reliability of X-Ray Residual Stress Measurement on Phase Transformed Welds2013

    • Author(s)
      A. Tsuji, S. Okano and M. Mochizuki
    • Organizer
      66th Annual Assembly of the International Institute of Welding
    • Place of Presentation
      Congress Center Essen (Essen, Germany)
    • Year and Date
      2013-09-11
    • Related Report
      2013 Annual Research Report 2013 Final Research Report
  • [Presentation] 粒子法を用いた溶接施工時の高精度温度場評価に向けた検討2013

    • Author(s)
      越智申久, 岡野成威, 望月正人
    • Organizer
      日本保全学会第10回学術講演会
    • Place of Presentation
      ホテル阪急エキスポパーク (大阪府吹田市)
    • Year and Date
      2013-07-25
    • Related Report
      2013 Final Research Report
  • [Presentation] 高精度品質管理のための溶接構造体形状制御に関する検討2013

    • Author(s)
      小林真治, 岡野成威, 望月正人
    • Organizer
      日本保全学会第10回学術講演会
    • Place of Presentation
      ホテル阪急エキスポパーク (大阪府吹田市)
    • Year and Date
      2013-07-25
    • Related Report
      2013 Final Research Report
  • [Presentation] 溶接時応力その場測定システムの開発2013

    • Author(s)
      張朔源, 菖蒲敬久, 城鮎美, 橋本匡史, 辻明宏, 岡野成威, 望月正人
    • Organizer
      第47回X 線材料強度に関するシンポジウム
    • Place of Presentation
      国立オリンピック記念青少年総合センター (東京都渋谷区)
    • Year and Date
      2013-07-18
    • Related Report
      2013 Final Research Report
  • [Presentation] Mitigation of Welding-Induced Tensile Residual Stress at Surface of Heavy Section Plate by In-Process Control Welding with Trailing Heat Sink2013

    • Author(s)
      S. Okano and M. Mochizuki
    • Organizer
      Proceedings of the 2013 ASME Pressure Vessels and Piping Conference
    • Place of Presentation
      Paris Marriott Rive Gauche Hotel & Conference Center (Paris, France)
    • Year and Date
      2013-07-14
    • Related Report
      2013 Final Research Report
  • [Presentation] Numerical Simulation of Weld Residual Stress from Mega- to Micro-Structures2013

    • Author(s)
      M. Mochizuki
    • Organizer
      9th International Conference on Residual Stresses
    • Place of Presentation
      Garmisch-Partenkirchen International Congress Center (Garmisch-Partenkirchen, Germany)
    • Year and Date
      2013-07-14
    • Related Report
      2013 Final Research Report
    • Invited
  • [Presentation] 数値安定性に優れる動的緩和法とMPS 粒子法を用いた静的熱変形解析手法とFEM 連成に関する検討2013

    • Author(s)
      越智申久, 岡野成威, 望月正人
    • Organizer
      第18回計算工学講演会
    • Place of Presentation
      東京大学(東京都目黒区)
    • Year and Date
      2013-06-19
    • Related Report
      2013 Final Research Report
  • [Presentation] Mitigation of Welding-Induced Tensile Residual Stress at Surface of Heavy Section Plate by In-Process Control Welding with Trailing Heat Sink2013

    • Author(s)
      S. Okano and M. Mochizuki
    • Organizer
      2013 ASME Pressure Vessels and Piping Conference
    • Place of Presentation
      Paris Marriott Rive Gauche Hotel & Conference Center (Paris, France)
    • Related Report
      2013 Annual Research Report
  • [Presentation] 粒子法を用いた溶接施工時の高精度温度場評価に向けた検討2013

    • Author(s)
      越智申久, 岡野成威, 望月正人
    • Organizer
      日本保全学会第10回学術講演会
    • Place of Presentation
      ホテル阪急エキスポパーク(大阪府吹田市)
    • Related Report
      2013 Annual Research Report
  • [Presentation] 高精度品質管理のための溶接構造体形状制御に関する検討2013

    • Author(s)
      小林真治, 岡野成威, 望月正人
    • Organizer
      日本保全学会第10回学術講演会
    • Place of Presentation
      ホテル阪急エキスポパーク(大阪府吹田市)
    • Related Report
      2013 Annual Research Report
  • [Presentation] 溶接時応力その場測定システムの開発2013

    • Author(s)
      張朔源, 菖蒲敬久, 城鮎美, 橋本匡史, 辻明宏, 岡野成威, 望月正人
    • Organizer
      第47回X線材料強度に関するシンポジウム
    • Place of Presentation
      国立オリンピック記念青少年総合センター(東京都渋谷区)
    • Related Report
      2013 Annual Research Report
  • [Presentation] 数値安定性に優れる動的緩和法とMPS粒子法を用いた静的熱変形解析手法とFEM連成に関する検討2013

    • Author(s)
      越智申久, 岡野成威, 望月正人
    • Organizer
      第18回計算工学講演会
    • Place of Presentation
      東京大学(東京都目黒区)
    • Related Report
      2013 Annual Research Report
  • [Presentation] Micro-, Macro-, and Mega-Scale Structural Analysis of Welded Components by Using Numerical Simulations and Their Experimental Validations in Japan2013

    • Author(s)
      M. Mochizuki
    • Organizer
      International Conference on Welding and Related Technologies – Present and Future
    • Place of Presentation
      Paton Welding Institute (Kiev, Ukrine)
    • Related Report
      2013 Annual Research Report
    • Invited
  • [Presentation] MPS 陽解法の溶接解析への適用性に関する基礎的検討2012

    • Author(s)
      越智申久, 岡野成威, 望月正人
    • Organizer
      第17回計算工学講演会
    • Place of Presentation
      京都教育会館 (京都市)
    • Year and Date
      2012-05-29
    • Related Report
      2013 Final Research Report
  • [Presentation] Numerical Simulations of Micro-, Macro-, and Mega-Scale Structurization by Welding Processes2012

    • Author(s)
      M. Mochizuki
    • Organizer
      10th International Seminar on Numerical Analysis of Weldability
    • Place of Presentation
      Seggau Convention Center(Graz, Austria)
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] Numerical Simulation of Weld Residual Stress from Mega- to Micro-Structures2012

    • Author(s)
      M. Mochizuki
    • Organizer
      9th International Conference on Residual Stresses
    • Place of Presentation
      Garmisch-Partenkirchen International Conference Center (Garmisch-Partenkirchen, Germany)
    • Related Report
      2012 Annual Research Report
    • Invited
  • [Presentation] MPS陽解法の溶接解析への適用性に関する基礎的検討2012

    • Author(s)
      越智申久, 岡野成威, 望月正人
    • Organizer
      第17回計算工学講演会
    • Place of Presentation
      京都
    • Related Report
      2012 Annual Research Report
  • [Presentation] Deformation State Evaluation around Deep Drilled Hole after Three-Dimensional Stress Release2011

    • Author(s)
      H.Kitano, S.Okano, M.Mochizuki
    • Organizer
      2011 ASME Pressure Vessels and Piping Conference
    • Place of Presentation
      Baltimore, USA
    • Year and Date
      2011-07-19
    • Related Report
      2011 Annual Research Report
  • [Book] "Minimizing Angular Distortion in Welding by Reverse-Side Heating," Minimization of Welding Distortion and Buckling : Modeling and Implementation (P. Michaleris, Ed.)2011

    • Author(s)
      M. Mochizuki
    • Publisher
      Woodhead Publishing Limited, Cambridge, United Kingdom
    • Related Report
      2013 Final Research Report
  • [Book] Minimization of Welding Distortion and Buckling : Modeling and Implementation2011

    • Author(s)
      M.Mochizuki
    • Publisher
      Woodhead Publishing Limited
    • Related Report
      2011 Annual Research Report
  • [Remarks]

    • URL

      http://www7.mapse.eng.osaka-u.ac.jp/Pro-M_Lab_Home.html

    • Related Report
      2013 Final Research Report

URL: 

Published: 2011-04-06   Modified: 2019-07-29  

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