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Modelling of machining error in elastomer end-milling based on in-process observation of end-milling processes

Research Project

Project/Area Number 23560111
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionMuroran Institute of Technology

Principal Investigator

TERAMOTO Koji  室蘭工業大学, 工学(系)研究科(研究院), 准教授 (40252605)

Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
Fiscal Year 2013: ¥780,000 (Direct Cost: ¥600,000、Indirect Cost: ¥180,000)
Fiscal Year 2012: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2011: ¥3,380,000 (Direct Cost: ¥2,600,000、Indirect Cost: ¥780,000)
Keywords柔軟弾性体 / 切削加工 / 動的モデル / パラメータ同定 / エンドミル加工 / モデル化 / 高速度撮影 / 加工誤差 / ゴム切削 / 加工誤差モデル / 直接観察 / 高速度カメラ
Research Abstract

This study aims to develop a systematic construction of process models for elastomer end-milling which are applicable to small-lot production of elastomeric parts. A framework for process identification and process estimation is introduced. In order to implement the proposed framework, model identification methods for an instantaneous cutting force model and a dynamic workpiece deformation model are investigated. A response surface method and dynamic FEA (Finite element Analysis) are applied to identify the dynamic property of elastomeric workpiece. From the comparison between the measured deformation and estimated deformation, it becomes clear that the proposed method can estimate machining process appropriately.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (13 results)

All 2014 2013 2012 2011 Other

All Journal Article (1 results) (of which Peer Reviewed: 1 results) Presentation (12 results)

  • [Journal Article] Experimental investigation of machining error in elastomer endmilling2013

    • Author(s)
      Koji TERAMOTO and Kazuhisa YABUKI
    • Journal Title

      Memoirs of the Muroran Institute of Technology

      Volume: Vol.62 Pages: 55-58

    • Related Report
      2013 Final Research Report 2012 Research-status Report
    • Peer Reviewed
  • [Presentation] Analysis of cutting force in elastomer endmilling2014

    • Author(s)
      Koji Teramoto, Takahiro Kunishima and Yutaro Furuya
    • Organizer
      15th International Conference on Precision Engineering (ICPE2014)
    • Place of Presentation
      石川県ホテル日航金沢(will be presented)
    • Related Report
      2013 Final Research Report
  • [Presentation] Analysis of cutting force in elastomer endmilling2014

    • Author(s)
      Koji Teramoto, Takahiro Kunishima and Yutaro Furuya
    • Organizer
      15th International Conference on Precision Engineering
    • Place of Presentation
      ホテル日航金沢(石川県,金沢市)
    • Related Report
      2013 Annual Research Report
  • [Presentation] In-process Observation of Workpiece Deformation in Elastomer Endmilling2013

    • Author(s)
      Koji TERAMOTO, Shohei KUDO and Yuichiro FURUYA
    • Organizer
      The 7th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      宮城県ホテル松島大観荘(pp.259-262)
    • Related Report
      2013 Final Research Report
  • [Presentation] In-process Observation of Workpiece Deformation in Elastomer Endmilling2013

    • Author(s)
      Koji TERAMOTO, Shohei KUDO and Yuichiro FURUYA
    • Organizer
      7th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      ホテル大観荘(宮城県,松島町)
    • Related Report
      2013 Annual Research Report
  • [Presentation] Modeling of Workpiece Dynamic Behavior in Elastomer End-milling2013

    • Author(s)
      Yutaro Furuya and Koji Teramoto
    • Organizer
      Joint Symposium on Mechanical - Industrial Engineering, and Robotics 2013
    • Place of Presentation
      チェンマイ大学(タイ王国,チェンマイ)
    • Related Report
      2013 Annual Research Report
  • [Presentation] 柔軟弾性体のエンドミル加工における工作物挙動のモデル化2013

    • Author(s)
      古谷優太郎,寺本孝司,工藤翔平
    • Organizer
      2013年度精密工学会秋季大会
    • Place of Presentation
      関西大学(大阪府,吹田市)
    • Related Report
      2013 Annual Research Report
  • [Presentation] 柔軟弾性体のエンドミル加工における加工誤差2013

    • Author(s)
      寺本孝司,矢吹和久,工藤 翔平
    • Organizer
      2013年度 精密工学会春季大会
    • Place of Presentation
      東京
    • Related Report
      2012 Research-status Report
  • [Presentation] 柔軟弾性体のエンドミル加工プロセスの複合モデリング2012

    • Author(s)
      寺本孝司
    • Organizer
      2012年度精密工学会春季大会講演論文集
    • Place of Presentation
      首都大学東京(CD-ROM)(B78)
    • Related Report
      2013 Final Research Report
  • [Presentation] Experimental investigation of machining error in elastomer endmilling2012

    • Author(s)
      Kazuhisa YABUKI and Koji TERAMOTO
    • Organizer
      Joint Symposium on Mechanical - Industrial Engineering, and Robotics 2012
    • Place of Presentation
      登別市
    • Related Report
      2011 Research-status Report
  • [Presentation] 柔軟弾性体のエンドミル加工プロセスの複合モデリング2012

    • Author(s)
      寺本孝司
    • Organizer
      2012年度 精密工学会春季大会
    • Place of Presentation
      首都大学東京
    • Related Report
      2011 Research-status Report
  • [Presentation] 柔軟弾性体の切削加工における切りくず分離過程の分析2011

    • Author(s)
      矢吹和久,寺本孝司
    • Organizer
      2011年度 精密工学会北海道支部学術講演会
    • Place of Presentation
      はこだて未来大学
    • Related Report
      2011 Research-status Report
  • [Presentation] 高速度カメラを用いた柔軟弾性体エンドミル加工における工作物挙動の直接観察

    • Author(s)
      古谷優太郎,寺本孝司,工藤翔平,礒村誠
    • Organizer
      2013年度精密工学会北海道支部学術講演会
    • Place of Presentation
      北見工業大学(北海道,北見市)
    • Related Report
      2013 Annual Research Report

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Published: 2011-08-05   Modified: 2019-07-29  

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