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Hybrid Machining by Micro Saw Wire Bonded with Diamond Grains using Metal Solder

Research Project

Project/Area Number 23560113
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionAkita University

Principal Investigator

KAMIYA Osamu  秋田大学, 工学(系)研究科(研究院), 教授 (60113891)

Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2013: ¥650,000 (Direct Cost: ¥500,000、Indirect Cost: ¥150,000)
Fiscal Year 2012: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2011: ¥2,860,000 (Direct Cost: ¥2,200,000、Indirect Cost: ¥660,000)
Keywordsダイヤモンドソーワイヤ / 固定砥粒 / 金属ろう材 / ハイブリッド加工 / 放電加工 / ジェット水流 / 超音波 / ダイヤモンド形状 / ハイブリッド / ジェット流 / 固定砥粒型 / 切断加工
Research Abstract

I studied the effects of the electrical discharge, the water pulsejet and the ultrasonic wave on the cutting processing by using the fixed grain type diamond saw wires of 100-200 micrometers diameter. Moreover, I tried to improve the mechanical properties of diamond saw wire itself. As a result, cutting speed can be improved into about 5 times by the size of a diamond grain being 30 micrometers from 10 micrometers. Furthermore, cutting speed was able to be further raised 30% by adding an ultrasonic wave and carrying out hybrid processing.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (14 results)

All 2014 2013 2012 2011 Other

All Journal Article (5 results) (of which Peer Reviewed: 3 results) Presentation (9 results)

  • [Journal Article] ダイヤモンド砥粒の接触角度と切断性能に関する基礎的研究2014

    • Author(s)
      齊藤亜由子、佐藤達弥、神谷修
    • Journal Title

      精密工学会誌

      Volume: (掲載決定巻号未定)

    • Related Report
      2013 Final Research Report
  • [Journal Article] Influence of the cutting condition on cutting performance with fixed abrasive diamond saw wire (ADW)2014

    • Author(s)
      Ayuko Saito, Mamoru Takahashi, Yasuyuki Miyano and Osamu Kamiya
    • Journal Title

      International Journal of the Society of Materials Engineering for Resources

      Volume: 未定

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] ダイヤモンド砥粒の接触角度と切削性能に関する基礎的研究*-砥粒の接触角度変化による溝形状と切り屑排除機構の検証-2014

    • Author(s)
      齊藤 亜由子, 佐藤 達弥, 神谷 修
    • Journal Title

      精密工学会誌

      Volume: 未定

    • Related Report
      2013 Annual Research Report
    • Peer Reviewed
  • [Journal Article] Influence of the Cutting Condition on Cutting Performance with Fixed Abrasive Diamond Saw Wire2012

    • Author(s)
      Ayuko Saitou, Mamoru Tkahashi, Yasuyuki Miyano and Osamu Kamiya
    • Journal Title

      International Journal of the Society of Materials Engineering for Resources

      Volume: Vol.20(掲載決定)

    • Related Report
      2013 Final Research Report
  • [Journal Article] Soldering Process and Cutting Performance of Micro Saw Wire Bonded With Diamond Grains2012

    • Author(s)
      Osamu Kamiya, Yasuyuki Miyano, Mamoru Tkahashi, Yuichi Oga, Zhan Wen Chen and Kenji Funaoka
    • Journal Title

      International Journal of Modern Physics

      Volume: Vo.6 Pages: 491-466

    • DOI

      10.1142/s2010194512003662

    • Related Report
      2013 Final Research Report 2012 Research-status Report 2011 Research-status Report
    • Peer Reviewed
  • [Presentation] 固定砥粒型ダイヤモンド工具の切断性能に及ぼすダイヤモンド砥粒形状の影響2014

    • Author(s)
      齊藤亜由子、佐藤達弥、神谷修
    • Organizer
      2014年度精密工学会春季大会学術講演会
    • Related Report
      2013 Final Research Report
  • [Presentation] 固定砥粒型ダイヤモンド工具の切断性能に及ぼすダイヤモンド砥粒形状の影響2014

    • Author(s)
      齊藤 亜由子, 佐藤 達弥, 神谷 修
    • Organizer
      2014年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] 金属ろう付固定砥粒型ダイヤモンドソーワイヤを用いた各種金属材料への切断2013

    • Author(s)
      齊藤亜由子、佐藤達弥、神谷修
    • Organizer
      2013年度精密工学会東北支部学術講演会
    • Related Report
      2013 Final Research Report
  • [Presentation] Resource-Saving Twisted Diamond Saw Wire (ADW) with High-Speed Cutting Performance2013

    • Author(s)
      Ayuko Saitou, Mamoru Tkahashi, Yasuyuki Miyano and Osamu Kamiya
    • Organizer
      ICMR2013
    • Place of Presentation
      Akita City
    • Related Report
      2013 Final Research Report
  • [Presentation] Resource-saving Twisted Diamond Saw Wire (ADW) with High-speed Cutting Performance2013

    • Author(s)
      Ayuko Saito, Mamoru Takahashi, Yasuyuki Miyano and Osamu Kamiya
    • Organizer
      The Seventh International Conference on Materials Engineering for Resources
    • Place of Presentation
      Akita city, Japan
    • Related Report
      2013 Annual Research Report
  • [Presentation] Soldering Process and Cutting Performance of Micro Saw Wire Bonded with Diamond Grains2011

    • Author(s)
      Osamu Kamiya, Yasuyuki Miyano, Mamoru Takahashi, Yuichi Oga, Zhan When Chen and Kenji Funaoka
    • Organizer
      AMDP2011
    • Place of Presentation
      徳島大学
    • Year and Date
      2011-07-18
    • Related Report
      2013 Final Research Report
  • [Presentation] Soldering Process and Cuting Performance of Micro Saw Wire Bonded With Diamond Grains2011

    • Author(s)
      Osamu Kamiya, Yasuyuki Miyano, Mamoru Takahasi, Youichi Oga, Zhan Wen Chen and Kenji Funaoka
    • Organizer
      6th Internationa Conference on Adbanced Mterials, Development and Performance
    • Place of Presentation
      Tokushima
    • Related Report
      2011 Research-status Report
  • [Presentation] 金属ろう付け固定砥粒型ダイヤモンドソーワイヤを用いた各種金属材料への切断

    • Author(s)
      齊藤 亜由子, 佐藤 達弥, 神谷 修
    • Organizer
      2013年度精密工学会東北支部学術講演会
    • Place of Presentation
      秋田県田沢湖町
    • Related Report
      2013 Annual Research Report
  • [Presentation] Soldering Process and Cutting Performance of Micro Saw Wire Bonded With Diamond Grains

    • Author(s)
      Osamu Kamiya, Yasuyuki Miyano, Mamoru Tkahashi, Yuichi Oga, Zhan Wen Chen and Kenji Funaoka
    • Organizer
      AMDP2011
    • Place of Presentation
      徳島大学
    • Related Report
      2012 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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