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High performance machining process using tribo-chmical reaction driven by controlled atmosphere

Research Project

Project/Area Number 23560119
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionShizuoka University

Principal Investigator

SAKAI Katsuhiko  静岡大学, 工学(系)研究科(研究院), 准教授 (80262856)

Co-Investigator(Kenkyū-buntansha) SUZUKI Yasuo  静岡大学, 工学部, 名誉教授 (80091148)
Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,460,000 (Direct Cost: ¥4,200,000、Indirect Cost: ¥1,260,000)
Fiscal Year 2013: ¥1,040,000 (Direct Cost: ¥800,000、Indirect Cost: ¥240,000)
Fiscal Year 2012: ¥910,000 (Direct Cost: ¥700,000、Indirect Cost: ¥210,000)
Fiscal Year 2011: ¥3,510,000 (Direct Cost: ¥2,700,000、Indirect Cost: ¥810,000)
Keywords工具摩耗 / 深穴加工 / 環境対応加工 / 雰囲気制御加工 / MQL / 環境対応切削加工 / ガスブロー切削 / 切削加工 / MQL / 雰囲気制御 / 工具寿命 / ミスト切削 / 雰囲気制御切削 / 切削抵抗
Research Abstract

Recently, minimum quantity lubrication technique has been extensively employed as an environmentally and economically conscious machining in all kind of manufacturing fields. For example, deep hole machining process in an automobile factory is replaced by high-productivity drilling which uses solid carbide long drill and internal mist oil supply. In this study, the improvement in tool flank wear by using CO2 gas as mist carrier was investigated and the mechanism of tool wear reduction was clarified. Further, it was found that the mixed gas with 95% N2 and 5% CO2 has almost the same effect on tool wear with 100% CO2 gas carrier, the formation of FeCO3 on the chip and finisher surface around the cutting point was identified by EPMA and XPS analysis.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (9 results)

All 2014 2012 2011 2010 Other

All Journal Article (1 results) (of which Peer Reviewed: 1 results) Presentation (8 results) (of which Invited: 1 results)

  • [Journal Article] Environmentally Conscious Deep Hole Drilling using Oil Mist Carried by Mixed Gas2011

    • Author(s)
      Katsuhiko SAKAI, Yasuo SUZUKI, Hiroshi SUYAMA and Kouki KANEDA
    • Journal Title

      The 6^<th> International Conference on Leading Edge Manufacturing in 21^<st> Century

      Pages: 3257-3257

    • Related Report
      2013 Final Research Report
    • Peer Reviewed
  • [Presentation] CO_2雰囲気中ミスト加工における工具摩耗低減効果に関する研究2014

    • Author(s)
      田中弘志・酒井克彦・静弘生
    • Organizer
      精密工学会2014年春期大会学術講演会
    • Place of Presentation
      (O65)
    • Related Report
      2013 Final Research Report
  • [Presentation] CO2 雰囲気中ミスト加工における工具摩耗低減効果に関する研究2014

    • Author(s)
      田中弘志,酒井克彦,静弘生
    • Organizer
      精密工学会2014年春季大会
    • Place of Presentation
      東京大学(東京都)
    • Related Report
      2013 Annual Research Report
  • [Presentation] エコマシニング技術の現状と将来展望2014

    • Author(s)
      酒井克彦
    • Organizer
      精密工学会2014年春季大会
    • Place of Presentation
      東京大学(東京都)
    • Related Report
      2013 Annual Research Report
    • Invited
  • [Presentation] 混合ガスキャリアを用いたミスト深穴加工の切削加工特性(切削誘起トライボロジ効果の検証)2012

    • Author(s)
      酒井克彦,金田悠煕,岩崎智典,鈴木康夫
    • Organizer
      日本機械学会第9回生産加工・工作機械部門講演会
    • Place of Presentation
      (D32)
    • Related Report
      2013 Final Research Report
  • [Presentation] ステンレス鋼SUS304のドリル加工における基礎的特性とMQLの適用についての検討2012

    • Author(s)
      陶山博史,桑嶋和宏,酒井克彦
    • Organizer
      精密工学会2012年秋期大会学術講演会
    • Place of Presentation
      (N15)
    • Related Report
      2013 Final Research Report
  • [Presentation] 混合ガスキャリアを用いたミスト深穴加工の切削加工特性 ―切削誘起トライボロジ効果の検証―2012

    • Author(s)
      酒井克彦、鈴木康夫、岩崎智典、金田悠煕
    • Organizer
      日本機械学会 第9回生産加工工作機械部門講演会
    • Place of Presentation
      秋田県立大学本荘キャンパス(秋田県)
    • Related Report
      2012 Research-status Report
  • [Presentation] CO_2ガス援用によるミスト深穴加工に関する研究2010

    • Author(s)
      金田悠煕・酒井克彦・鈴木康夫
    • Organizer
      精密工学会2010年秋期大会学術講演会
    • Place of Presentation
      (C63)
    • Related Report
      2013 Final Research Report
  • [Presentation] Environmentally Conscious Deep Hole Drilling using Oil Mist Carried by Mixed Gas

    • Author(s)
      酒井 克彦
    • Organizer
      The 6th International Conference on Leading Edge Manufacturing in 21st Century
    • Place of Presentation
      大宮ソニックシティ(埼玉県)
    • Related Report
      2011 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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