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Investigation of Mecanism of Material Removal and Role of Machining Fluid in Electrical Discharge Machining

Research Project

Project/Area Number 23560120
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionNagoya Institute of Technology

Principal Investigator

HAYAKAWA Shinya  名古屋工業大学, 工学(系)研究科(研究院), 准教授 (10314080)

Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2013: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2012: ¥1,300,000 (Direct Cost: ¥1,000,000、Indirect Cost: ¥300,000)
Fiscal Year 2011: ¥2,730,000 (Direct Cost: ¥2,100,000、Indirect Cost: ¥630,000)
Keywords放電加工 / 材料除去 / 加工くず / 圧力低下 / 加工液 / 気泡 / 合一 / 加工安定性 / 放電点 / 溶融金属 / 排出 / 高速度ビデオ / 極間隙
Research Abstract

This study observes the scattered debris particle and bubble coalescence in the electrical discharge machining process in order to discuss the mechanism of material removal and role of machining fluid. A high-speed video camera was used for the experiments. It is found that material removal occurs while the bubble is expanding, that is, while the pressure at the discharge point is decreasing. This result indicates that the phenomena caused by the pressure drop affects the material removal. It is also found that the generated bubbles coalesce with each other during the machining process, and the coalesced large bubble is easily ejected from the gap space. Since the debris particles are ejected along with the bubbles, the machining fluid has a role in stabilizing the EDM process.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (15 results)

All 2014 2013 2012 2011 Other

All Journal Article (3 results) (of which Peer Reviewed: 3 results) Presentation (12 results) (of which Invited: 1 results)

  • [Journal Article] 放電加工の極間隙における気泡の合一と加工現象の関係2014

    • Author(s)
      今井進也,早川伸哉,糸魚川文広,中村隆
    • Journal Title

      電気加工学会誌

      Volume: Vol.48, No.117 Pages: 22-27

    • NAID

      130004756656

    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Relationship between Occurrence of Material Removal and Bubble Expansion in Electrical Discharge Machining2013

    • Author(s)
      Shinya Hayakawa, Yusuke Sasaki, Fumihiro Itoigawa, Takashi Nakamura
    • Journal Title

      Procedia CIRP

      Volume: Vol.6 Pages: 175-180

    • DOI

      10.1016/j.procir.2013.03.095

    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Effect of Short-Circuiting in Electrical Discharge Machining of Carbon Fiber Reinforced Plastics2012

    • Author(s)
      Akihiro Ito, Shinya Hayakawa, Fumihiro Itoigwa, Takashi Nakamura
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 6 Issue: 6 Pages: 808-814

    • DOI

      10.1299/jamdsm.6.808

    • NAID

      130002099513

    • ISSN
      1881-3054
    • Related Report
      2012 Research-status Report
    • Peer Reviewed
  • [Presentation] 放電加工の極間隙における気泡の合一と加工現象の関係2013

    • Author(s)
      今井進也:早川伸哉,糸魚川文広,中村隆
    • Organizer
      電気加工学会全国大会
    • Place of Presentation
      (pp.11-16)
    • Related Report
      2013 Final Research Report
  • [Presentation] 放電加工の放電点における溶融金属除去の直接観察2013

    • Author(s)
      草深友佑,早川伸哉,糸魚川文広,中村隆
    • Organizer
      電気加工学会全国大会
    • Place of Presentation
      (pp.3-6)
    • Related Report
      2013 Final Research Report
  • [Presentation] 放電加工の長パルス放電における加工くず飛散の観察2012

    • Author(s)
      佐々木勇輔,早川伸哉,糸魚川文広,中村隆
    • Organizer
      電気加工学会全国大会
    • Place of Presentation
      (pp.25-28)
    • Related Report
      2013 Final Research Report
  • [Presentation] 放電加工の極間隙における気泡の分断・合一挙動の観察2012

    • Author(s)
      今井進也,早川伸哉,糸魚川文広,中村隆
    • Organizer
      2012年度精密工学会春季大会
    • Place of Presentation
      (pp.123-124)
    • Related Report
      2013 Final Research Report
  • [Presentation] 放電加工の極間隙における気泡の分断・合一挙動の観察2012

    • Author(s)
      今井進也,早川伸哉,糸魚川文広,中村隆
    • Organizer
      2012年度精密工学会春季大会
    • Place of Presentation
      首都大学東京(東京都)
    • Related Report
      2011 Research-status Report
  • [Presentation] 放電加工の極間隙における加工くず飛散の観察2011

    • Author(s)
      千種法人,早川伸哉,糸魚川文広,中村隆
    • Organizer
      電気加工学会全国大会
    • Place of Presentation
      (pp.79-82)
    • Related Report
      2013 Final Research Report
  • [Presentation] 放電加工の極間隙における加工くず飛散の観察2011

    • Author(s)
      千種法人,早川伸哉,糸魚川文広,中村隆
    • Organizer
      電気加工学会全国大会(2011)
    • Place of Presentation
      研究交流センター(茨城県)
    • Related Report
      2011 Research-status Report
  • [Presentation] 放電加工の放電点における溶融金属除去の直接観察

    • Author(s)
      草深友佑,早川伸哉,糸魚川文広,中村 隆
    • Organizer
      電気加工学会全国大会(2013)
    • Place of Presentation
      ウインクあいち(愛知県名古屋市)
    • Related Report
      2013 Annual Research Report
  • [Presentation] 放電加工の極間隙における気泡の合一と加工現象の関係

    • Author(s)
      今井進也,早川伸哉,糸魚川文広,中村 隆
    • Organizer
      電気加工学会全国大会(2013)
    • Place of Presentation
      ウインクあいち(愛知県名古屋市)
    • Related Report
      2013 Annual Research Report
  • [Presentation] 炭素繊維強化樹脂の放電加工特性

    • Author(s)
      早川伸哉,伊藤智泰,冨永健太,糸魚川文広,中村 隆
    • Organizer
      第204回電気加工研究会
    • Place of Presentation
      徳島
    • Related Report
      2012 Research-status Report
    • Invited
  • [Presentation] 放電加工の長パルス放電における加工くず飛散の観察

    • Author(s)
      佐々木勇輔,早川伸哉,糸魚川文広,中村 隆
    • Organizer
      電気加工学会全国大会(2012)
    • Place of Presentation
      小倉
    • Related Report
      2012 Research-status Report
  • [Presentation] CFRPの放電加工における工作物の内部抵抗が加工安定性に与える影響

    • Author(s)
      中山博貴,早川伸哉,糸魚川文広,中村 隆
    • Organizer
      第20回精密工学会学生会員卒業研究発表講演会
    • Place of Presentation
      東京
    • Related Report
      2012 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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