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"Self-optimization" of volumetric accuracy of five-axis machine tools by vision-based measurement

Research Project

Project/Area Number 23560122
Research Category

Grant-in-Aid for Scientific Research (C)

Allocation TypeMulti-year Fund
Section一般
Research Field Production engineering/Processing studies
Research InstitutionKyoto University

Principal Investigator

IBARAKI Soichi  京都大学, 工学(系)研究科(研究院), 准教授 (80335190)

Project Period (FY) 2011 – 2013
Project Status Completed (Fiscal Year 2013)
Budget Amount *help
¥5,330,000 (Direct Cost: ¥4,100,000、Indirect Cost: ¥1,230,000)
Fiscal Year 2013: ¥1,170,000 (Direct Cost: ¥900,000、Indirect Cost: ¥270,000)
Fiscal Year 2012: ¥1,820,000 (Direct Cost: ¥1,400,000、Indirect Cost: ¥420,000)
Fiscal Year 2011: ¥2,340,000 (Direct Cost: ¥1,800,000、Indirect Cost: ¥540,000)
Keywords工作機械 / 運動精度 / 測定 / 画像 / 補正 / 自己最適化 / 5軸加工機 / 画像認識 / R-test
Research Abstract

Machine tools with two rotary axes to control the orientation of a tool or a workpiece are collectively called five-axis machine tools. They play a key role in process integration for higher manufacturing efficiency. The objective of this research is to develop a methodology to "self-optimize" the motion accuracy of five-axis machine tools, where motion errors of five-axis machines, as well as errors in the machine setup, are measured by the machine itself and then compensated for. A vision-based measurement system for linear axis motions errors, and the R-test measurement system for rotary axis motion errors, were developed. A software to diagnose error causes, and then to numerically compensate for them, was developed.

Report

(4 results)
  • 2013 Annual Research Report   Final Research Report ( PDF )
  • 2012 Research-status Report
  • 2011 Research-status Report
  • Research Products

    (16 results)

All 2014 2013 2012 2011

All Journal Article (7 results) (of which Peer Reviewed: 7 results) Presentation (9 results)

  • [Journal Article] Error Calibration for Five-Axis Machine Tools by On-the-Machine Measurement Using a Touch-Trigger Probe2014

    • Author(s)
      Soichi Ibaraki, Yusuke Ota
    • Journal Title

      International Journal of Automation Technology

      Volume: vol.8, No. 1 Pages: 20-27

    • NAID

      130007673833

    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Error map construction for rotary axes on five-axis machine tools by on-the-machine measurement2013

    • Author(s)
      Soichi Ibaraki, Takeyuki Iritani, Tetsuya Matsushita
    • Journal Title

      International Journal of Machine Tools and Manufacture

      Volume: 68 Pages: 21-29

    • DOI

      10.1016/j.ijmachtools.2013.01.001

    • Related Report
      2013 Annual Research Report 2013 Final Research Report
    • Peer Reviewed
  • [Journal Article] Non-contact R-test with laser displacement sensors for error calibration of five-axis machine tools2013

    • Author(s)
      Cefu Hong, Soichi Ibaraki
    • Journal Title

      Precision Engineering

      Volume: vol.37, No. 1 Issue: 1 Pages: 159-171

    • DOI

      10.1016/j.precisioneng.2012.07.012

    • NAID

      120004965937

    • Related Report
      2013 Final Research Report 2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Thermal Test for Error Maps of Rotary Axes by R-Test2012

    • Author(s)
      Soichi Ibaraki, Cefu Hong
    • Journal Title

      Key Engineering Materials

      Volume: vol.523-524 Pages: 809-814

    • DOI

      10.4028/www.scientific.net/kem.523-524.809

    • Related Report
      2013 Final Research Report 2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Graphical presentation of error motions of rotary axes on a five-axis machine tool by static R-test with separating the influence of squareness errors of linear axes2012

    • Author(s)
      Cefu Hong, Soichi Ibaraki
    • Journal Title

      International Journal of Machine Tools and Manufacture

      Volume: vol.59 Pages: 24-33

    • DOI

      10.1016/j.ijmachtools.2012.03.004

    • Related Report
      2013 Final Research Report 2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Observation of Thermal Influence on Error Motions of Rotary Axes on a Five-Axis Machine Tool by Static R-Test2012

    • Author(s)
      Cefu Hong, Soichi Ibaraki
    • Journal Title

      International Journal of Automation Technology

      Volume: vol.6, no. 2 Pages: 196-204

    • Related Report
      2013 Final Research Report 2012 Research-status Report
    • Peer Reviewed
  • [Journal Article] Vision-Based Measurement of Two-Dimensional Positioning Errors of Machine Tools2011

    • Author(s)
      Soichi Ibaraki, Yusuke Tanizawa
    • Journal Title

      Journal of Advanced Mechanical Design, Systems, and Manufacturing

      Volume: 5 Issue: 4 Pages: 315-328

    • DOI

      10.1299/jamdsm.5.315

    • NAID

      130001293315

    • ISSN
      1881-3054
    • Related Report
      2013 Final Research Report 2011 Research-status Report
    • Peer Reviewed
  • [Presentation] R-testを用いた旋盤型複合加工機の運動誤差の測定と補正2014

    • Author(s)
      長井優
    • Organizer
      2013年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京大学
    • Year and Date
      2014-03-19
    • Related Report
      2013 Final Research Report
  • [Presentation] R-test を用いた旋盤型複合加工機の運動誤差の測定と補正2014

    • Author(s)
      長井優,茨木創一,大坪寿,柳沢将人,酒井康貴,森本繁樹
    • Organizer
      2013年度精密工学会春季大会学術講演会
    • Place of Presentation
      東京大学
    • Related Report
      2013 Annual Research Report
  • [Presentation] R-test analysis software for error calibration of five-axis machine tools -- Application to a five-axis machine tool with a tilting rotary table --2014

    • Author(s)
      Soichi Ibaraki, Yu Nagai, Hisashi Otsubo, Yasutaka Sasaki, Shigeki Morimoto
    • Organizer
      2014 International Symposium on Flexible Automation
    • Place of Presentation
      Awaji, Japan
    • Related Report
      2013 Annual Research Report
  • [Presentation] R-test analysis software for error calibration of five-axis machine tools -Application to a five-axis machine tool with two rotary axes in spindle side-2014

    • Author(s)
      Soichi Ibaraki, Yu Nagai, Hisashi Otsubo, Yasutaka Sasaki, Shigeki Morimoto
    • Organizer
      15th International Conference on Precision Engineering
    • Place of Presentation
      Kanazawa, Japan
    • Related Report
      2013 Annual Research Report
  • [Presentation] Thermal Test for Error Maps of Rotary Axes by R-Test2012

    • Author(s)
      Soichi Ibaraki
    • Organizer
      14th International Conference on Precision Engineering (ICPE2012)
    • Place of Presentation
      淡路島
    • Year and Date
      2012-11-08
    • Related Report
      2013 Final Research Report
  • [Presentation] Non-contact R-test for error calibaration of five-axis machine tools2012

    • Author(s)
      Soichi Ibaraki
    • Organizer
      ASME/ISCIE 2012 International Symposium on Flexible Automation (ISFA 2012)
    • Place of Presentation
      St. Louis(米国)
    • Year and Date
      2012-06-19
    • Related Report
      2013 Final Research Report
  • [Presentation] Non-contact R-test for error calibaration of five-axis machine tools2012

    • Author(s)
      Soichi Ibaraki
    • Organizer
      ASME/ISCIE 2012 International Symposium on Flexible Automation
    • Place of Presentation
      St. Louis, USA
    • Related Report
      2012 Research-status Report
  • [Presentation] Thermal Test for Error Maps of Rotary Axes by R-Test2012

    • Author(s)
      Soichi Ibaraki
    • Organizer
      14th International Conference on Precision Engineering
    • Place of Presentation
      Awaji, Japan
    • Related Report
      2012 Research-status Report
  • [Presentation] 画像を利用した工作機械の運動精度測定評価2011

    • Author(s)
      茨木創一
    • Organizer
      日本機械学会2011年度年次大会
    • Place of Presentation
      東京工業大学
    • Year and Date
      2011-09-12
    • Related Report
      2013 Final Research Report 2011 Research-status Report

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Published: 2011-08-05   Modified: 2019-07-29  

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